Paunonzwa 'plate levelers', iwo mufananidzo wepakarepo kazhinji kacho muchina muhombe pamagumo emutsara wekutenderera, handiti? Ndiwo mufananidzo wakajairwa, asi munyika yezvikamu zvesimbi zvetsika, kunyanya kune dzakaomarara dzakakandwa uye dzakagadzirwa zvinhu, chokwadi chakanyanya nuanced. Hakusi kungoita kuti jira riyerere; ndezvekugadzirisa kushushikana kwemukati kubva kune maitiro akaita sekukanda kana kunorema machining. Vazhinji vanofungidzira kuti kuenzana ndeye hutsinye-simba, post-kugadzirwa kugadzirisa. Mune ruzivo rwangu, ndipo panotanga mapurojekiti kuenda kudivi-kuitora sekufunga kwekupedzisira kwete chikamu chakakosha chakabatanidzwa mukugadzira zano.
Iyo Chaiyo Dambudziko neCast uye Machina Zvikamu
Tora muviri wevharuvhu hombe kana pombi yepombi kubva kune foundry. Kunyangwe neakanakisa goko mold kana mari yekukanda matekiniki, seaya anoshandiswa na Qingdao Qiangsenyuan Technology Co., Ltd.(QSY), kushushikana kwekushisa panguva yekusimbiswa hakudzivisiki. Iwe unowana chikamu chiri geometrically chaiyo asi ine microscopic mukati makakatanwa. Kana iwe ukasvetuka zvakakwana maplate levelers kana kushushikana-kudzoreredza mapuroteni uye wonanga kune chaiyo CNC machining pane iyo isina kugadzikana nheyo, uri kubvunza dambudziko. Ndakaona simbi isina tsvina yakawanda inobata kushivirira zvakakwana paCMM pamushini, chete kutenderera mavhiki gare gare mushure mekutenderera kumwe kwekupisa mumunda. Kugadzira kwakanga kusina chikanganiso; kugadzirira kwechigadziko zvinhu kwakanga kusina.
Apa ndipo panowanikwa mutsauko pakati pekutwasanuka nekuenzanisa. Kutwasanudza kungagadzirisa uta hunooneka. Kuyera kwechokwadi, kunyanya kune gobvu-chikamu zvikamu zvesimbi, kunobatanidza kunzwisisa ndangariro yezvinhu. Nekuda kwavo alloys-nickel-based kana cobalt-based-maitiro akasiyana zvachose necarbon steel. Iyo yakajairwa roller leveler inoshandira simbi yakapfava haigone kuita chinhu kana, zvakatonyanya, kuunza kudzvanya kutsva mune idzi alloys dzinoshanda zvakanyanya. Iyo nzira inowanzoda kubatanidzwa nekudzorwa kwekupisa kwekupisa. Izvo zvishoma nezve brute force uye zvakawanda nezve akaverengerwa coaxing.
Ndinorangarira purojekiti inobatanidza nhevedzano yemahombe, ane flanged ekubatanidza mu duplex Stainless simbi. Zviumbwa zvepachivako chesimbi zvakanga zvine mutsindo, asi vaiva nendiro duku. Pfungwa yekutanga yaive yekuisa zviso zvekuvharira muchina wobva wazvidzvanya. Kufamba kwakashata. Iyo machining pachayo yakaburitsa zvinonetsa, zvichiita kuti ndiro inverted. Takazoshanda nemutengesi kuti tiite yepakati pekunetsekana mushure mekuita kwakashata machining, ichiteverwa neyakajeka, iterative leveling process pane hydraulic precision straightening press - kwete yechinyakare roller level - isati yapedza kucheka kwekupedzisira. Yakawedzera nhanho, asi yaive nzira chete yekuvimbisa kugadzikana kwe flatness.
Kubatanidza Leveling muManufacturing Chain
Kune mutengesi seQSY, nemakumi emakore ekukanda uye machining, kukosha hakusi mukuva nelevel. Iri mukuziva kuti riini uye sei yekuishandisa mukati meiyo yakazara process kuyerera. Panzvimbo yavo, tsngtaocnc.com, vanotsanangura kugona kwavo mukukanda uye CNC machining. Iyo nyanzvi yekunzwisisa iri muruzivo rusina kunyorwa: muti wesarudzo wechikamu chakaoma. Ko ichi chekudyara-chakakanda turbine chikamu chinoda kuenzaniswa pamberi pemuchina upi? Kana kuti mushure mekuvhiyiwa? Mhinduro inoenderana nekusiyana kwemadziro, asymmetric geometries, uye alloy's chaiyo quench sensitivity.
Gomba rinowanzoitika nderokuwandisa. Kuisa ruramiso yakawandisa, kunyanya pane ductile zvinhu, zvinogona kushanda-kuomesa pamusoro kana kugadzira nzvimbo itsva dzekushushikana. Ndakadzidza izvi nenzira yakaoma kare nebatch yemarata esimbi. Takaramba tichivamhanyisa kuburikidza nelever kuti tiwane yakakwana flatness gauge kuverenga. Musevhisi, pasi pekudedera, akati wandei akagadzira mitsetse yebvudzi kubva kumacheto akashanda zvakanyanya. Chidzidzo chaive chekuti kune zvikamu zviri pasi pekuremerwa zvine simba, chimiro chekushushikana kwakafanana chinowanzo nyanya kukosha pane kurongeka kwakakwana kwehurongwa. Dzimwe nguva, kutsauka kwe 0.5mm pamusoro pemita kunoshanda zvakakwana kana yakagadzikana uye inofanotaura.
The tooling uye setup ndeimwe layer. Mipumburu pa leveler haisi yepasirese. Kune yakatetepa, padyo-net-shape yekudyara castings, iwe unoda ma rolls ane chaiwo madhayamita uye pamusoro pekupedzisira kuti usakanganisa chimiro. Kune inorema, rough-sawn simbi block inonanga ku Machining centre, unoda hombe tonnage uye robust rutsigiro. Chitoro chinonzwisisa izvi chichava nemagadzirirwo akasiyana-siyana kana kugadzirisa nzira dzazvo-dzimwe nguva kunyange kushandisa manual flame kutwasanuka nemakrayoni anoratidza tembiricha yezvikamu zvimwechete, zvisina kuumbwa. Iyi ndiyo nzira yepragmatic, isiri-dogmatic inotsanangura hunyanzvi chaihwo.
Material Specifics uye Manzwiro Ekuita
Kushanda neQSY's renji yezvishandiso, kubva kune yakajairwa masimbi kusvika kune ekunze alloys, haugone kuve ne-imwe-setting-inokodzera-ese maitiro. Nickel-based alloys, semuenzaniso, ane simba rinopisa uye anowanzoshandiswa mune se-cast-cast kana forged mamiriro. Kuyera kwavo kazhinji kunoda kupisa kwenzvimbo kune yakatarwa siyana (pazasi peiyo yakakosha yekukura tembiricha) kubvumira kugadziridzwa kwepurasitiki pasina kutsemuka. Hausi kungobata kumeso; urikuita mushonga wekupisa. Ichi hachisi chinhu chaunodhonza kubva mubhuku rekushandisa; yakavakirwa pachiitiko chemetallurgical uye dzimwe nguva chiyedzo pane chidimbu chemuenzaniso.
Kune mahwendefa esimbi akajairwa anozove mabhesi emuchina kana mafuremu, maitiro acho ane hunyanzvi asi achiri kuda kutonga. Kutevedzana kwemapasi, iko kuwedzera kugadziridzwa kwemaromburu- inzira yemhinduro pakati peanoshanda, muchina unogomera, uye chitubu chinocherechedzwa mushure mekupfuura kwega kwega. Ane ruzivo mushandisi anogona kunzwa kana zvinhu zvacho zvichinyatso kukanda mapfumo pasi zvichipesana nezviri kungopetwa. Iyi tactile, ingangoita ruzivo rwekuziva ndiyo inoparadzanisa chikamu chinoshanda kubva kune chakagadzikana chakavimbika. Ndokusaka zvakazara otomatiki, sensor-inotyairwa kukwirisa ichiri dzimwe nguva inoda ziso rakarukwa rezvigadzirwa zvakaomarara.
Ngatitaurei nezve kukanganisa post-machining. Kunyangwe mushure mekunge chikamu chaiswa, hukasha CNC machining inobvisa huwandu hukuru hwezvinhu asymmetrically inogona kusadzikamisa mamiriro ekushushikana. Tsika yakanaka, yandaona ichiitwa zvinobudirira muzvitoro zvakabatanidzwa, ndeyekutsanangura yekupedzisira, yakareruka kwazvo yeganda pass level kana kuzunguza kushushikana kwekushushikana mushure mekupedza machining ezvikamu zvakakosha. Izvi hazvisi nguva dzose mune yakajairwa quote, asi inhaurirano inofanirwa kuve nayo kune zvikamu izvo kugadzikana kwenguva refu kusingagone kutaurirana, senge mune chaiyo madhiraivha masisitimu kana hydraulic manifolds.
Nyaya Yenyaya: Iyo Flange Gungano Yakapotsa Yakundikana
Muenzaniso wekongiri: mutengi aida magungano makuru, mabhaudhi-pamwe chete emutsetse wekugadzirisa tsika. Mhete yepakati yaive yeheavy-section Stainless steel casting, yakagadzirwa uye yakagadzirwa nemichina. Huso hwemating hwakagadzirwa kuita girazi kupera uye kutariswa flat. Panguva yedare redzimhosva, vaisazosimbisa. Nyaya yacho? Mhete yega yega yeflange yakanga yaenzanirana uye yakagadzirwa iri yoga. Kana yakabatanidzwa pamwechete, bhaudhi tension yakaunza nyowani system stress yakakonzera miniti elastic deformation, ichityora chisimbiso. Mhinduro yakanga isiri yekuvaisa padanho rimwe nerimwe, asi kuita maviri, akasungirirwa-pamwe chete kurapa kwekushushikana kusati kwatarisana kwekupedzisira. Izvi zvakaita kuti zvikamu zviviri izvi zviparare pamwe chete pasi pemutoro. Yakanga iri system-level kufunga nezve flatness, kwete chikamu-level imwe chete.
Izvi zvinosungirirana nepfungwa huru: maplate levelers uye kuita flattening maitiro haasi ega ega michina. Iwo ibasa, nhanho yakakosha iyo inofanirwa kurongwa mukoniti nesainzi yezvinhu, kukanda pamusoro pemvura, uye machining ezasi. Kugona kwechokwadi kwemupi, sezvaungatarisira kubva kune veteran mutambi akadai QSY, zvinoratidzwa nekugona kwavo kufamba mukudyidzana uku. Iri mukugadzira kwavo maitiro, nhoroondo yekutadza kwavo, uye kuda kwavo kukurukura kwete chete kugona kwemuchina, asi nzira yekuseri kwekushandiswa kwayo kune yako chaiyo. zvikamu zvesimbi.
Saka, kana uchiongorora wekugadzira kana machining shamwari, usangobvunza kana vane leveler. Bvunza kuti vanoishandisa sei. Bvunza nezvebasa ravo rinonyanya kunetsa rekuyera uye zvavakadzidza. Mhinduro yacho ichakuudza zvakanyanya nezve hunyanzvi hwavo hwekuita kupfuura chero runyorwa rwemidziyo yakambokwanisa. Chinangwa hachimbofadzi chete patafura; ndiko kugadzikana mukushandisa. Uye izvo zvinoda kudzika kwekunzwisisa kunoenda zvakanyanya kupfuura kwekutanga kushanda kweiyo maplate levelers pachavo.
