
Kana mainjiniya ataura zvikamu zvesimbi zvinoshivirira zvakanyanya pamapombi ehydraulic, mavharuvhu emunda wemafuta, kana masisitimu einjiniya emotokari, havangodi "kukandira." Vanoda dimensional kugadzikana pasi pe200 MPa kumanikidzwa. Microstructure kutendeseka mushure mekupisa kurapwa. Surface finish iyo inopikisa abrasive slurry wear. Uye kuteedzera kuzere - pasi kune iyo melt batch uye tensile test report. Ndicho chikonzero zvikwata zvekugadzira muNorth America neGermany zvinogara zvichidzokera kune a precision kukanda mugadziri fekitari yakadzika midzi kwete muhuwandu, asi mukuranga kwesimbi: QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
Mazhinji mafekitori anokanda simbi kana kabhoni simbi. Vashoma vanobata AMS 5387 cobalt alloy - ndoda kubata kudzokorora maodha eT800-based nozzles anoshanda pa650 ° C munzvimbo dzakavava-gasi. Isu takaona vatengi vachichinja vatengesi mushure mezvikwata zvitatu zvakundikana zvecobalt-nickel pombi dzimba: kurwisa panguva yekunetseka-kuzorodza annealing, porosity padyo neatete-madziro shanduko, GD&T callouts yakapotswa ne ± 0.03 mm panzvimbo dzakakomba dzekuvharira. Chikonzero chikuru? Mukana pakati pekukanda kugona uye post-cast machining control. QINGDAO QIANGSENYUAN inovhara iro gwanza. Nzvimbo yayo inosanganisa kukanda kwekudyara, kukanda jecha, multi-axis CNC machining, uye vacuum kupisa kurapwa - zvese pasi pedenga rimwe rakasimbiswa neISO. Hapana handoffs. Hapana chiziviso zvakare. Hapana dimensional Drift pakati pekukandwa geometry uye yekupedzisira machina datum.
Funga nezve piston pombi humburumbira imba. Iyo inotanga sejecha-yakakandwa simbi isina chinhu isina chinhu ine 1.5 mm machining allowance. Wobva wanzwa kurerusa-kunetseka, kugaya, kurapwa kwekupisa (mhinduro anneal + kuchembera), kunyatsobhowa kwezvibore zvitatu zvekoaxial, uye kukuya kwekupedzisira kusvika kuRa 0.4 µm. Nhanho imwe neimwe inoshandura kusara kunetseka uye microstructure. Kana kukanda uye kugadzira zvikaitika munzvimbo dzakasiyana, nhoroondo yekupisa inorasika. PaQINGDAO QIANGSENYUAN, chikwata chimwe chetecho chinodzora cheni yese - kubva kuisirwati yezvinhu zvimbishi (zvese zvinopisa zvinoteedzerwa kusvika kumishumo yebvunzo) kuenda kuCMM kuongororwa uchishandisa Zeiss CONTURA G2 masisitimu akaiswa zuva nezuva. Isu takayera inodzokororwa 0.012 mm chinzvimbo chekushivirira mhiri 120 mm yehurefu hwekubereka - pane zvikamu zvinobvumidza indasitiri ± 0.05 mm. Kusachinja-chinja uku kunobva mukudzora zvinosiyana izvo vamwe vanotora seyakagadziriswa: mold kutonhora mwero, kudzima tembiricha yepakati, kutsauka kwekugadzirisa panguva ye5-axis contouring.
Kushivirira kwepamusoro hakungori kwema microns padhirowa. Icho chiri pamusoro pekuvimbika kwekushanda. Iyo cobalt alloy plug inofanirwa kuvharira ichipokana ne350 bar mutsauko kudzvanywa uku ichiramba galling panguva inodzokororwa actuation. Winch centre shaft roller inofanira kuchengetedza kutenderera mukati me 0.008 mm pamusoro pe 10,000 mitsetse yekuvhunduka. Aya haasi ma-lab specs - ndiwo maitiro ekukundikana isu takanyora mundima inodzoka. Simba reQINGDAO QIANGSENYUAN riri mukubatanidza metrology nekuita: optical profilometry inosimbisa kutendeseka kwepamusoro pamberi pekupfeka; Kuongororwa kweultrasonic kunosimbisa kugadzikana kwepasi pasi mune gobvu-chikamu castings; uye kuyedza kunoshanda - sekumanikidza bhasikoro dzimba kune 1.5 × kushanda kumanikidza - kunoitika kusati kwatumirwa. Zvinyorwa zvavo zvekuongorora zvinyorwa zvinosanganisira kusimbiswa kweGD&T pamatanho ese, kwete chekupedzisira chekupedzisira. Ndiwo mabudisiro avanoita zvinhu zvisina mwero apo “se-machini” nzvimbo dzinosangana ASME B46.1 Ra 0.2 µm - pasina chechipiri polishing.
Vagadziri vanowanzobvunza kuti: "Unogona kuita iyi geometry muT800?" Mubvunzo chaiwo ndewokuti: "Chii chinoitika kune chimiro chezviyo kana tikadzikisa ukobvu hwemadziro ne 1.2 mm pano?" QINGDAO QIANGSENYUAN anopindura ese ari maviri - panguva yekuongorora engineering, kwete mushure mekushandisa. Mamaneja emapurojekiti avo anoyambuka-cheki madziro-ukobvu reshiyo achipesana nekusimba kwekumisikidza data. Vanoisa mureza makona asingaenderane nekubviswa kwegoko receramic. Ivo vanokurudzira madiki radii gadziriso iyo inocheka machining nguva ne22% pasina kukanganisa hupenyu hwekuneta. Iri harisi basa rekuraira - kubatanidza-engineering yakavakirwa mumakore gumi nemanomwe epombi, vharafu, uye inorema-equipment chikamu kugadzirwa. Kune prototype inomhanya, nguva yekutungamira inosvika mazuva makumi maviri nemasere kubva pakudhirowa mvumo. Kune epakati-vhoriyamu maodha (50-500 pcs/gore), kugadzikana kwekutakura kunorova 98.4% - inoteverwa kuburikidza neERP-yakabatanidzwa kuronga uye kuonda kwekufamba kwekufambisa kudzora.
Tichitarisa kumberi, kudiwa kwekugadzira yakasanganiswa - uko kukanda kunotsanangura kuwanda kwejometri uye CNC inotsanangura nzvimbo dzinoshanda - inongowedzera. Zvishandiso zvakaita secobalt-nickel superalloys hazvizove nyore kugadzira muchina. Asi kugona kuvadzora, kubva kunyunguduka chemistry kusvika pakupera contour, inoramba ichifunga. Kana chikamu chako chinotevera chekushivirira chesimbi chinofanira kuita - kwete kungokwana - tanga ne precision kukanda mugadziri fekitari iyo inobata simbi seinjiniya, kwete hunyanzvi.
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