Kana mainjiniya mu hydraulic system dhizaini kana oirifield yemidziyo yekutenga kutsvaga a precision investment casting company fekitori, havasi kungotsvaga mumwe mutengesi. Ivo vari kutsvaga chokwadi chedimensional pasi pe 0.02 mm kushivirira, microstructural kutendeseka mushure mekupisa kupisa, uye zero batch-to-batch kusiyanisa mune cobalt-nickel alloys-kunyanya kana chikamu chiri AMS 5387 pombi imba inoshanda pa4,000 psi.
Ndiko uko chiitiko chenyika chaiyo chinoshandura zvese. KuQINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., takagadzira anopfuura zviuru gumi nezvinomwe zveT800 alloy nozzles kubva 2019-imwe neimwe ichida kuteedzera kuzere kubva kubillet certification kusvika kune yekupedzisira CMM report. Isu takaona kuti 0.003 ″ kusarongeka mupiston pombi silinda yedzimba kukonzeresa kutadza kuvharika nguva isati yakwana muSoutheast Asia yekumahombekombe. Isu takaona zvakare maitiro ekutanga eGD&T ongororo - isati yatanga kushandisa - inocheka prototype iteration nguva ne60%.
Nei kusanganisa kwakamira kunokosha kupfuura zvaunofunga
Vazhinji vatengi vanofungidzira "kudyara kwekudyara" uye "CNC machining" masevhisi akasiyana. Havasi-apo chikamu chacho chakanyanya kukosha. Muviri wevharuvhu wakakandwa musimbi isina tsvina unofanirwa kuchengetedza kugadzikana kwedimensional * mushure * kudzoreredza-kudzoreredza, kurapwa kwekupisa, uye mashanu-axis contour milling. Izvo zvinoshanda chete kana kukanda, kupisa kupisa, uye machining kunoitika pasi pedenga remba-ine yakagovaniswa metrology, akabatana zvinhu matanda, uye yakawiriraniswa maitiro ekusimbisa.
QINGDAO QIANGSENYUAN inoshanda nenzira iyoyo. Yayo ISO-inoenderana nzvimbo inobata kukanda jecha kune hombe pombi nheyo, yekuisa mari kune cobalt alloy plugs ane madziro makubvu kusvika 1.8 mm, uye multi-axis CNC inoshanda paakaomeswa 17-4PH shafts-zvese mukati mekuyerera kumwe chete kwekugadzira. Hapana handoffs. Hapana zvikanganiso zvekushandura data. Hapana yakarasika kupisa-kurapa nhoroondo pakati pevatengesi.
Izvi hazvisi dzidziso. Kana European OEM yaida mazana maviri nemakumi mana emayuniti eiyo isiri-standard winch centre shaft roller-yakagadzirwa kubva kuAMS 5387, ine ± 0.015 mm kutenderera pa120 mm OD-takaunza mvumo yekutanga-chinyorwa mumazuva gumi nerimwe. Kwete nekuti takamhanya. Nekuti timu yedu yekutanga yakafanokodzera iyo mold shrink rate neyakafanana yakawanda yecobalt-nickel alloy inoshandiswa mukugadzirwa kwekupedzisira-uye machinist edu akashandisa iyo chaiyo data kuseta zvigadziriso zvisati zvatanga kucheka.
Chii chinokundikana-uye nei-apo cobalt alloys inoenda kure-spec
Vamwe vatengi vanopa cobalt zvikamu kubva kune general-chinangwa foundries. Vanowana zvikamu zvinodarika kuongororwa kwekuona-asi zvinokundikana kushanda kuedza pa350 ° C. Sei? Nekuti AMS 5387 inoda kudzora kwakasimba kwekabhoni yemukati (0.15–0.25%), silicon (≤1.0%), uye boron (0.001–0.006%). Kutsauka kudiki se + 0.002% boron kunoderedza kupisa kuomarara ne18%. Izvo hazvizoratidzike mune yakakosha PMI bvunzo-asi zvinokonzeresa galling mune yakakwira-kudzvanywa nozzle chigaro.
Isu tinodzivirira izvi nekugadzira pamwe nekugadzira zvinhu zvakatemwa nevashambadziri vane certified-uye kuongorora ese anouya coil neOES spectroscopy *uye* intergranular corrosion test paASTM A262 Practice E. Tinochengeta marekodhi akazara: nhamba yekunyunguduka, tembiricha yekudurura, chiyero chekutonhora, kupisa-kurapa kutenderera timestamps. Kana mutengi akakumbira retest data mwedzi mitanhatu gare gare? Tinoidhonza mukati memaminitsi maviri.
Chirango ichocho chinosvika ku geometry. Masisitimu edu ekuyeresa anosimbisa dhizaini angles painvestment-cast turbine vanes isati yabviswa goko. MaCMM edu anomhanyisa otomatiki GD&T maitirwo - kwete "cheki dhayamita" - asi chinzvimbo, chimiro, uye runout inoenderana neiyo datum maficha anotsanangurwa mudhirowa. Hapana fungidziro. Hapana zvinyorwa zvemanyorero.
Kuendesa chaiko-pasina "just-in-case" buffer
"Nguva dzekutungamira dzakagadzikana" zvinoreva zvinhu zvakasiyana kune vatengesi. Vamwe vanotora mavhiki gumi nemaviri- uye wedzera mavhiki matatu ekuongorora kweinjiniya, 2 mamwe ekutenga zvinhu, uye 1 yekudzokorora. Vamwe vanovaka mu30% purogiramu padding "mukudaro."
Isu hatidaro. Kuronga kwedu kugadzira kunoshandisa takt nguva yekuongorora-kwete fungidziro yekarenda. Kune epakati-vhoriyamu maodha (50–500 pcs), tinokiya huwandu panguva yekotesheni zvichibva pane chaiyo muchina uptime, hunyanzvi hwemushandisi matrices, uye kuwanikwa kwechoto-kwete maspredishiti. Prototype inoodha ngarava mukati ≤14 mazuva kana madhirowa akachena uye zvinhu zviri mustock. Maodha evhoriyamu akarova 98.7% panguva-yakayerwa-yakayerwa kubva yakasimbiswa PO zuva kusvika kudock kurodha, kwete invoice zuva.
Uye hongu-tinobata magungano akaoma. Chikamu chapfuura, takatumira akazara hydraulic manifold block: investment-cast 316L body, CNC-machined port interfaces, nickel-plated mukati ma passages, uye helium-leak-yakaedzwa pa10⁻⁹ mbar·L/s. Zvose kubva kune imwe nzvimbo. Zvese zvine zvizere AS9102 zvinyorwa zvekuteerera zvinosanganisirwa.
Kune mainjiniya anotsvaga yakakwira-alloy, yakakwirira-kutendeseka zvikamu-kunyanya zvehydraulic, oiri & gasi, kana inorema mota application-a. precision investment casting company fekitori inofanira kuunza zvinopfuura zvikamu. Inofanirwa kuunza kufanotaura: mune simbi, mu geometry, munguva. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. inovaka kufungidzira ikoko mudanho rega rega-kwete sechivimbiso, asi sechiyereso chinobuda. Nguva inotevera dhizaini yako inodaidza cobalt alloy plug kana simbi isina tsvina pombi hwaro, bvunza kwete "ndiani angaigadzira?" -asi "ndiani akatogadzira zviuru gumi zvadzo, chaizvo seizvi?"
