Paunonzwa 'precision machining company', chii chinouya mupfungwa? Kune vanhu vazhinji, kunyangwe vamwe vakomana vekutenga zvinhu, ingori izwi remhando yepamusoro rechitoro chine mashoma CNC michina. Ndiko kukanganisa kwekutanga. Hazvisi zvemichina; zviri pamusoro peecosystem yakavapoteredza. Ndiwo makumi emakore eruzivo rwechinyararire mukugadzira basa recobalt-based alloy maringe nesimbi isina tsvina yakajairwa, kunzwisiswa kusingataurwi kwesimba rinopisa panguva yekucheka, uye zvehutsinye, zvidzidzo zvinodhura zvakadzidzwa kubva mukushivirira stack-up yaitaridzika zvakakwana pabepa. Ndakaona akawanda maRFQ anoitora sesevhisi yezvinhu. Ivo havazive mukaha uripo pakati pechitoro chebasa nemudikani wechokwadi nemazvo.
Nheyo Haisi Chete Simbi, Ingori ndangariro
Apa ndipo pane basa renhoroondo, uye ndinoreva nhoroondo chaiyo yekushanda, kwete mutsara pawebhusaiti. Tora kambani yakafanana Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Iwe unotarisa rekodhi yavo - anopfuura makore makumi matatu mukukanda uye kugadzira. Haisi nhamba chete. Ndiko kurangarira kwemasangano. Zvinoreva kuti vangangoona kushanduka kwechikamu kubva kujecha rakashata kuenda kune yakaoma yekudyara-yakandwa padhuze-mambure chimiro chinoda kushoma asi hyper-yakakosha machining. Iyo yekumashure mumagadzirirwo ekutanga senge shell mold uye investimendi inokandira inoshandura maitiro avo precision machining kupatsanurwa kunoswedera kune billet yezvakagadzirwa. Havasi kungocheka simbi; vari kupedzisa nyaya yakatanga muforoma, iine manzwiro ekuzvarwa kwechimiro chezviyo uye pfungwa dzekushushikana dzinogona kupotsa imba yekugadzira yakachena.
Inogadzira rudzi rwakasiyana rwekushanda. Kana timu yako yekugadzira ichinzwisisa maitiro ekukanda zvakanyanya, unogona kugadzira kukanda kudzikisa machining nguva uye mutengo kubva pakutanga. Iyo yemhinduro loop inotora makore kumisikidza. Iwe haugone kutenga izvo nemuchina mutsva 5-axis. Ndinorangarira chirongwa chepombi yekugara mu duplex simbi isina tsvina. Magadzirirwo ekutanga aive nehomwe dzakadzika, dzakatetepa-madziro dzaive dzinotyisa kukanda zvakachena uye zvakatoipisisa kumuchina pasina kukanganisa. Nekuti zvikwata zvavo zvakataura - ivo vakomana vekutanga nevagadziri veCNC - vakakurudzira kugadziridzwa kudiki kwekona uye shanduko yeradius padanho rekukanda. Yakawedzera mutengo wakaderera pakukanda asi yakaderedza nguva yekugadzira neinenge 30% uye yakabvisa njodzi huru yezvikara. Ndiko kukosha kwakavanzika.
Uye rondedzero yezvinyorwa inotaura imwe nyaya. Kanda simbi, simbi, isina tsvina - ndicho chingwa nebhata. Asi kana iwe ukaona akakosha alloys senge cobalt-based uye nickel-based alloys akanyorwa, iwe unoziva kuti uri kubata neyakasiyana tier. Machining aya haisi nyaya yekungodzikisa mwero wekudya. Huzivi hwakasiyana zvachose. Kupfeka kwemidziyo kunowedzera, kutonga kwekupisa kwakakosha, uye mutengo wechikamu chakaraswa unoshamisa. Kambani inoshanda pachena neizvi haisi iyo chete precision machining kambani; ishamwari inogadzirisa matambudziko kune yakanyanyisa maapplication. Unodzidza kuremekedza mashoko acho, kana kuti zvichakushaisa mari.
Iko Kunyatsogara Kunogara (Haisi iyo CAD Model)
Wese munhu anotarisa kune yekupedzisira kushivirira, iyo ± 0.005mm callouts. Asi iyo chaiyo chaiyo inoitika nguva refu chishandiso chisati chabata chikamu. Zviri mukugadzirisa. Handikwanise kusimbisa izvi zvakakwana. Kune yakaoma, asymmetrical investment castings, kugadzira chigadziriso chinoisa kunze kwedatum nzvimbo dzinogona kunge dziine musiyano wekukanda inyanzvi. Zviri zvekugadzira inodzokororwa, yakasimba coordination system yechikamu chisina kunyatso yunifomu. Ndakaona mapurogiramu akanaka achikundikana nekuti chigadziriso chakabvumira chegumi chemirimita ye flex. PaQSY, nemashure avo ekukanda, vanowanzo gadzira nekukanda zvigadziriso ivo pachavo, iri nhanho yekubatanidza yakatwasuka yausingaone kazhinji. Zvinonzwika zviri nyore, asi zvinobatsira zvikuru.
Zvadaro pane metrology. Chero chitoro chinogona kutenga CMM. Asi vanonzwisisa zvachiri kuvaudza chaizvoizvo here? Statistical process control (SPC) yebasa renguva refu pane nickel-based alloys chirango. Hakusi kungotarisa chikamu chekutanga nechokupedzisira. Izvo ndezvekutevera maturusi ekupfeka maitiro, kukura kwekupisa kwemuchina, uye zvinhu zvakawanda zvakasiyana. Hausi kungoyera zvikamu; urikuyera kugadzikana kwemaitiro ako ese. A chokwadi precision machining kambani ine iyi data inoyerera ichidzokera kune vanoshanda nevagadziri vezvirongwa pedyo-chaiyo-nguva, isina kuvigwa mumhando yespredishiti yemamaneja. Ihurongwa hwehupenyu.
Uye software? Chishandiso, kwete mudonzvo. Iyo yakanakisa CAM software munyika inokupa iwe dzidziso yakakwana nzira yekushandisa. Asi ane ruzivo programmer anoziva nguva yekuipfuura. Vanoziva kuti kune imwe giredhi resimbi yakakandwa, kona isina kujairika yekupinda kana isiri-standard stepover inoburitsa iri nani pamusoro pekupedzisira uye kurebesa hupenyu hwematurusi. Uku ndiko kunzwa kunouya kubva kumakore ekushanda mabasa, kutarisa mavara echip, kuteerera kuchekwa, uye kuongorora zviuru zvezvikamu zvakapedzwa. Iwe unogona kuwana maitiro avo akatsanangurwa mune nyaya dzezvidzidzo pane yavo portal pa https://www.tsingtaocnc.com. Hakusi kushambadzira fluff; ibhuku rematambudziko akagadziriswa.
Hongu, Asi Kukurukurirana
Chiratidzo chakavimbika chechiitiko kuda kutaura hongu, asi kana kunyange kwete, heino chikonzero. Mukutanga kwebasa rangu, ndaiwana madhirowa ane kushivirira anotsanangurwa pamitsetse yekuparadzanisa yekukandira kana callouts yekupedzisa girazi pane yemukati chiteshi chaisakwanisika kushandisa. Mushopu webasa une nzara yebasa unogona kungozvitaura woedza, zvichikonzera kunetsana kusingadzivisiki. A akarungwa precision machining kambani achakudana. Vanozotsanangura kuti kushivirira kwakatsanangurwa kwakaomarara kupfuura kusiana kwakasiana kubva kumaitiro ekukanda, saka isu tinofanirwa kukurukura kuti ndezvipi zvinyorwa zvedatum zvinonyanya kunetsa. Ivo vanozopa zano rekuwedzera machinable pamusoro pekupedzisira spec kana kupa zano dhizaini yekugadzira (DFM) tweak.
Apa ndipo panoumbwa mubatanidzwa. Ini ndinorangarira chikamu chevharuvhu apo mutengi aida Ra 0.2μm kupedzisa pachiboro chemukati. Pfungwa yekutanga yaive yakanaka kufinha uye kukudza. Nekudaro, tichifunga nezve mashandiro echikamu uye media media, machinist vakakurudzira kuti Ra 0.8μm kupedzisa kunoitwa neinodzorwa yakanyatso kudzora-imwe-point chishandiso yaizoshanda zvakaenzana, inowirirana, uye kucheka mutengo nehafu. Vaive nedata rekuitsigira - kupfeka bvunzo, kuyerera kwekutevedzera. Ndiko kuwedzera kukosha, kwete kungocheka simbi.
Iyo flip side kuziva kana iwe usingakwanise kuregeredza. Kune chiso chinotenderera chisimbiso mune cobalt-based alloy, iyo flatness uye pamusoro pekupedzisira hazvigone kutaurirana. Hapana DFM chat ipapo. Hurukuro yacho inochinja kuita yekusimbisa, yekutanga-chinyorwa chekuongorora maprotocol, uye pamwe kunyange kupupura kuyedzwa. Chivimbo chekuva nemhando mbiri dzehurukuro - iyo yekudyidzana uye isingachinji - inoratidza mutengesi akura.
Kukundikana Ndiyo Chaiyo Curriculum
Hapana munhu munharaunda iyi anozviwana zvakanaka nguva dzese. Zvidzidzo zvinonamatira zvinobva mukukanganisa kunodhura. Yechinyakare iri kurerutsa kudzikisira kushushikana kunodiwa mushure mekuita rough machining dhizaini yakaoma. Unogona kuchina imba hombe yegiya kuti utarise, inotarisa paCMM, wobva waitumira kunopisa kupisa. Kana yadzoka, yakakanganiswa kupfuura salvage nekuti hauna kusiya stock yakakwana kana kuti hauna kushushikana-kuzorodza panguva chaiyo yenguva. Ndanga ndiri chikamu cheiyo post-motem. Kunzwa kunorwadza. Asi zvinokudzidzisa kuti ugare uchifunga nezve mepu yakasara yekushushikana kwechikamu pamberi pechirongwa.
Kumwe kukundikana kuri pachena kudzingirira rudzi rusina kururama rwemazvo. Ndakambofunga kubata concentricity tolerance pakati pezviboora zviviri pane manifold. Takapedza maawa ekuseta nekuongorora. Zvichakadaro, isu takafuratira kuti chisimbiso chekuisa chisimbiso, icho chaiita sechakareruka, chaive chichifamba nekuda kwekudziya kwekudziya kwekutonhora panguva yekurebesa machining nguva. Chikamu chakapfuura concentricity cheki asi chakadeuka mukuyedzwa. Kurongeka kwaikosha kwaiva kupfava, kwete kudzika midzi. Yakadzokorodza maonero angu ese pakuverenga dhirowa: nzwisisa basa kutanga, ipapo zviyero.
Makambani anga aripo, seQSY aine makore gumi-matatu ekumhanya, ane raibhurari yezvidzidzo izvi. Ivo vakabatikidzwa mune yavo yakajairwa maitiro ekushandisa. Ndosaka yavo CNC machining masevhisi ezvikamu zvakakandwa zvekudyara kazhinji anosanganisira zvinosungirwa mu-maitiro ekuongorora uye yenguva yekurerutsira kunetseka seyakajairwa kune mamwe majometri, kwete sekuwedzera. Vakaisa mutengo mumutengo wekutadza kwakapfuura kuti uve nechokwadi chekubudirira kwazvino.
Saka, Chii Chauri Kutenga?
Pakupera kwezuva, paunosangana a precision machining kambani, hausi kutenga nguva yemuchina. Uri kutenga kutonga. Uri kutenga huchenjeri hwakaunganidzirwa hwezviuru zvemabasa akapedzwa, mavanga kubva kune akakanganisa, uye masisitimu akagadzirirwa kudzivirira kukanganisa ikoko kudzokororwa. Uri kutenga timu inotarisa kudhirowa uye inoona maitirwo, zvinogona kukanganisa, uye nzira inoenda kune yakasimba, yemhando yepamusoro chikamu.
Ndiwo musiyano pakati pemutengesi nemudiwa. Mutengesi anopa sevhisi kune anodhinda. Mumwe mubatsiri anobata nechinangwa chekudhinda. Vanotarisa chikamu chako uye vanofunga nezvehupenyu hwayo kutenderera: kuti ichaunganidzwa sei, masimba aichatakura, nharaunda yaachagara mairi. Nenheyo mukukanda, kambani yakaita seQSY inherently inofunga nenzira iyi - ivo vave vachibatanidzwa kubva pakuberekwa kwezvinhu sekudururwa kwakanyungudutswa.
Saka, nguva inotevera paunoongorora a precision machining kambani, tarisa kupfuura rondedzero yemuchina. Bvunza nezve mamodhi avo anowanzo kutadza uye zvavakaita kudzikisira. Kumbira ongororo yeDFM pane yekufungidzira chikamu. Mhinduro yavo ichakuudza zvakawanda kupfuura chero bhurocha rinopenya. Iyo chaiyo chaiyo iri mukufunga, kare G-code yekutanga isati yagadzirwa.
