Kana mainjiniya achida simbi dzakakandwa zvisingakundike pasi pe300 bar hydraulic pressure-kana kurarama maawa gumi nemaviri munzvimbo dzakavava gasi-haatange negeneric. kambani yekukanda jecha. Ivo vanotanga nehunhu hwenyama, kugadzikana kwedimensional, uye kuratidzwa maitiro ekudzora. Ndosaka zvikwata zvekutenga zvinhu mhiri kweNorth America neEU zvichigara zvichidzokera kune vanogadzira vanobata jecha kwete senhanho yezvigadzirwa, asi seyokutanga yakakosha chinongedzo mukutendeseka kwehurongwa hunoshanda.
Sei Jecha Kukandira Kuchiri Masimba Misheni-Yakakosha Masisitimu
Kukanda jecha kunoramba kuri nzira inodhura zvikuru yekugadzira simbi huru, yakaoma, kana yakaderera-kusvika-yepakati-kunyanya apo mativi iwayo anofanira kubata bhasikoro rinopisa, abrasive kupfeka, kana kuti high-pressure sealing. Asi hazvisi zvese zvekukanda jecha zvinopa kuvimbika kwakaenzana. Takaona mapurojekiti akawandisa achimira nekuti mutengesi akagamuchira dhirowa asina kudzokorora core print geometry, akashandisa mabhainda ejecha regirinhi asina kusimbiswa, kana kusvetuka pre-duru yesimbi yesimbi. Kutadza kwepasirese chaiko hakuwanzo kubva pakusagadzira machini kuzasi. Ivo vanotanga kukwira-mu mold permeability control, gating dhizaini, kana alloy solidification modelling.
Ndiko uko kusanganisa kwakatwasuka kunokosha. Shamwari yechokwadi inobata pateni, kugadzirira mold, kunyungudutsa chemistry, shakeout, zororo rekushushikana, uye yekupedzisira machining-zvese pasi pedenga rimwe, nekugovana kuzvidavirira. Iyo inobvisa zvikanganiso zvehandoff, gapu rekuteedzera, uye kupokana kwemhando kududzira pakati pekutanga uye muchina shopu. Mumwe mutengi akatiudza kuti: "Takadzikisa nguva yekufambisa ne40% mushure mekuchinja kune imwe-source provider-kunyange zvazvo quote yavo yaiva yakakwirira ne12%.
Zvina Zvisingataurwi Zvinogona Mupamusoro-Kuita Jecha Kukandira
Zvichienderana ne200+ tekinoroji ongororo yeakatadza kukanda mukati memakore mashanu apfuura, izvi zvina zvinogoneka zvinoparadzanisa vanovimbika vatengesi kubva kune vane njodzi:
- AMS 5387 uye T800-giredhi cobalt alloy hunyanzvi-kwete kungonyunguduka, asi ruzivo rwakanyorwa nekupisa kubvarura kudzikisira, kutungamira kusimba, uye post-cast microstructure kusimbiswa kuburikidza neSEM/EDS.
- GD&T-inoziva patani dhizaini-uko maekiseni ekudhirowa, migove inodzikisira, uye machining stock inoverengerwa zvichienderana neanoshanda datum, kwete zvimiro zvezita
- Full batch traceability-inobatanidza kukanda kwega kwega kune nhamba yayo yekupisa, kudira danda, tensile test report, uye CMM yekuongorora rekodhi-kwete chete chitupa chekuenderana
- Hybrid process discipline-Shanduko isina musono kubva pakukanda kuenda kuCNC, ine inodzorwa kushushikana-yekuzorodza nguva uye kugadzirira kwepamusoro kunodzivirira kutaura kwechishandiso panzvimbo dzakaoma.
Aya haasi maonero edzidziso. Zvidzidzo zvakahwina kubva kudzimba dzepombi dzepiston dzichitsemuka pa18,000 psi, miviri yevharuvhu inodonha mushure memaawa makumi manomwe nemaviri ekuyedzwa kwemunyu-spray, uye mawinch shaft rollers achitadza kuneta nguva isati yakwana nekuda kwekusashumwa kweporosity pedyo nekutakura majenari.
Zvinonyatsodiwa neMainjiniya Matimu-Kwete Zvavanongotaura
MaRFQ mazhinji anokumbira "ASTM A48 Kirasi 35 grey iron, 3.5 mm max madziro ukobvu, 0.5 mm GD&T kushivirira." Asi chii chinorasika? Thermal mass distribution panguva yekutonhora. Machining-induced residual stress muzvikamu zvitete-madziro. Kana kuti saizi yezviyo zvejecha inokanganisa sei kupera kwepasi pane 0.8 µm Ra yekuisa chisimbiso kumeso. Takaona vatengi vatatu vakapatsanurwa vachigadzirazve magungano ese mushure mekudzidza kwavo kwekutanga kukanda kwaibvumirwa 1.2 mm yeunmachined flash-kupfuura kubvumidzwa kwekushanda kunodiwa kusimba kwechisimbiso.
Vakavimbika vanobatana havangosangana chete nezvirevo. Vanoratidzira kupokana: 0.05 mm positional kushivirira pane chinhu chiri 400 mm kubva kune yekutanga datum pane 120 kg yekukanda; chidimbu chisina kupisa-chinopisa chinodiwa chechikamu chinowanikwa kune 450 ° C tembiricha yebasa; kana "jecha rakakandwa chete" rairo yechikamu chinoda mavhesi emukati anotonhodza anowanikwa zvakanyanya kuburikidza nekudyara kukanda mahybrid maitiro.
Kusarudza Kambani Yako Inotevera Inokandira Jecha—Kupfuura Bhurocha
Bvunza iyi mibvunzo mishanu usati wasaina PO:
- Unogona here kugovera rondedzero ichangoburwa yeCMM yechikamu chakafanana nehuremu, alloy, uye kuomarara kune yedu-ine yakazara GD&T callouts yakasimbiswa?
- Iwe unoonesa sei binder kupisa tembiricha profiles panguva yekubikira mold-uye iyo data yakadzikwa pajeti?
- Ndeipi avhareji yako yekuramba mwero wekutanga-chinyorwa castings mucobalt-nickel alloys? (Kana vakati "zero," famba uende.)
- Tiratidze yako matatu ekupedzisira AMS 5387 melt yekuongorora mishumo-kusanganisira yekuteedzera zvinhu zvakaita seboron uye kabhoni zvemukati.
- Iwe unoita ultrasonic test pane yega yega kukanda pamusoro pe50 kg? Kana zvisiri, ndeipi yako statistical sampling hurongwa-uye iwe unowiriranisa sei UT zvawanikwa neanoparadza bvunzo mhinduro?
Vagadziri vanopindura nekukasira, vanotaura mamodheru emidziyo (semuenzaniso, Zeiss Contura G2 RDS), uye mareferenzi chaiwo ekugadzira matanda-kwete zvitupa zveISO chete - vanowana pfupiso. Avo vanoenda kumutauro wekushambadzira kana kunonoka mhinduro vanogona kupa kunze matanho akakosha.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. inoshanda nenzira iyi zuva nezuva. Yayo ISO-inoenderana nzvimbo muQingdao inomhanyisa kukanda jecha rakasanganiswa, multi-axis CNC, uye kurapwa kwekupisa-zvese zvinodzorwa nezvakanyorwa zvekuongorora mapuroteni, kuzere kwezvinhu traceability, uye ongororo yeinjiniya yakavakirwa muchikamu chekutaura. Vatengi vanowana kusimbiswa kwekudhirowa, mhinduro yekugadzira, uye dudziro yeGD&T-kwete chete mutengo uye nguva. Zvekukumbira zvikumbiro mu hydraulic system, oiri uye gasi zvishandiso, uye enjiniya mapuratifomu emotokari, kuenderana ikoko hakusi sarudzo. Ndiyo yekutanga.
