Kana vatengi vakabvunza nezve mutengo wekukanda jecha, chinhu chekutanga chandinovaudza ndechekukanganwa mutengo we-kilogiramu wavanogona kunge vaona online. Ndiwo musungo mukurusa. Mutengo chaiwo hausi huremu hwesimbi chete; ndizvo zvose zvinoitika simbi yakanyungudutswa isati yatombobata jecha. Ndapedza makore ndiri mumafouneri, uye mapepa ekotesheni anouya padhesiki rangu anowanzo potsa vatyairi vakavanzika. Hazvisi zvekutsvaga zvakachipa, ndezvekunzwisisa zvauri kubhadhara. Ngatizvitsemure kubva pateni kumusoro.
Iko Mari Inoenda Chaizvoizvo: Inotanga nePateni
Munhu wose anotarisa pane zvinhu-simbi yakakandwa, ductile iron, simbi. Asi iyo pateni mutengo ndiyo yakanyarara bhajeti inouraya, kunyanya kune yakaderera-vhoriyamu inomhanya. Nzira yakapfava yemapuranga yeimba imwe chete yegiya? Pamwe zvinogoneka. Asi kana iwe uchida kugadzikana kwedimensional ye500 zvidimbu, uri kutarisa patani yakagadzirwa nesimbi. Ndiyo mari yenhamba shanu usati waita chikamu chimwe chete. Sarudzo pano inoraira zvese: iyo mold mhando, maekiseni ekunyora, mukana we undercuts. Ita kuti pateni zvisizvo, uye yako pa-yuniti inodhura inokwira nekuda kwekugadziriswa kwemanyorero kunodiwa pakukandira kwese. Ndakaona mapurojekiti apo mutengo wepateni wakadarika mutengo wekukanda webhechi rekutanga. Imari yemuhoro inoda kubhadharwa, uye havasi vese vatengesi vari pachena nezvazvo.
Zvadaro pane mabhokisi makuru. Kana chikamu chako chine maburi emukati, iwe unoda macores. Nheyo imwe neimwe inoda bhokisi rayo kuti riumbe maumbirwo ejecha. Kunyanya kuomarara = mamwe mabhokisi = mamwe maturusi epamberi. Apa ndipo pakushanda nemudiwa ane ruzivo rwakadai Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) inoita mutsauko. Nemakore avo makumi matatu ekukanda, vanoziva kugadzira mapatani uye mabhokisi epakati ekugadzira, kazhinji vachikurudzira shanduko diki dzinoderedza zvakanyanya kuoma kwekushandisa pasina kukanganisa basa. Ndiyo iyi yekumberi-yekupedzisira engineering inodzora kumashure-kumagumo mari yekukanda jecha.
Zvinhu zvepateni zvine basa zvakare. Kwenguva refu, simbi ndiyo chete nzira. Asi ini ndakambosundidzira epoxy pateni yepakati inomhanya yesimbi isina tsvina miviri yevharuvhu, ndichifunga kuti tichachengetedza. Kufamba kwakashata. Kupisa uye kubvongodzwa kubva kujecha resilica kwakapfeka pateni pasi neiyo 100th kutenderera, zvichiunza mutsauko wakatungamira kune yakaraswa castings. Kuponesa kwainzi kwakabviswa nekuramba. Tinodzidzei? Usadhure pane tooling. Iyo pateni ndiyo hwaro hwezvese mutengo chimiro chako.
Vavanze Vanokanganisa: Goho uye Kupedzisa
Goho ndicho chakavanzika chakasviba che mari yekukanda jecha. Iwe unorayira 100 kg yekukanda, asi unofanira kudurura 150 kg yesimbi yakanyungudutswa. Sei? Iyo gating system uye risers - idzo nzira dzinodyisa simbi mugomba rekuumbwa - chikamu chehuremu hwakadururwa asi inogurwa uye inodzokororwa. Goho ndiyo chikamu chehuremu hwakadirwa hunova chikamu chekupedzisira kutumirwa. Chikamu chakaoma, chakatetepa-chidziro chinogona kuva negoho re50% kana zvishoma. Saka, mutengo wako wezvinhu wakapetwa kaviri. Vatengesi vane hurombo hwekugadzirisa maitiro vane goho rakaderera, uye iwe unobhadhara iyo tsvina.
Apa ndipo panopatsanura zvitoro hunyanzvi hwekuita basa. Inowanikwa inogonesa gating dhizaini uye inoshandisa simulation software inogona kusundira goho kumusoro. Ini ndinorangarira chirongwa chehombe ductile iron inokwirisa bracket paQSY. Mainjiniya avo akagadzirazve gating, ichifamba kubva pachinyakare chepamusoro-gedhi kuenda kune inodzorwa pasi-yekuzadza system. Yakawedzera goho kubva pa58% kusvika pa72%. Iyo imwe shanduko yakadonha mari yekukanda jecha neinoda kusvika 8% padivi rezvinhu chete. Haasi mashiripiti; inoshandiswa simbi uye simba remvura.
Zvino kunouya kupedza. Zvakadini CNC machining zvinodiwa? Kukandira jecha kunokupa padhuze-mambure chimiro, asi nzvimbo dzakakomba dzinogara dzichida machining. Mamilimita ese estock yaunosiya uchigadzira imwe simbi yawakabhadhara kukanda, wozowedzera imwe nguva yaunobhadhara kuti ucheke. Ndakakakavadzana nevagadziri kwemaawa pamusoro pekuwedzera 1mm machining mvumo pane isiri-yakakosha kumeso maringe nekutsanangura se-kukanda kupera. Iyo 1mm mhiri kwenzvimbo yakakura inowedzera huremu, inoderedza goho, uye inowedzera machining nguva. Iko kuderera kwemitengo. Iyo yakanakisa tsika ndeyekudoma chete inoshanda maficha senzvimbo dzakagadzirwa nemichina. Rega kukanda kuve kukanda kwese kumwe.
Vhoriyamu uye Geometry: Iyo Isiri-Mutsetse Hukama
Mutengo haukure zvakaenzanirana nehuwandu. Zvidimbu zana zvekutanga ndizvo zvinodhura zvakanyanya nekuti zvinotakura mutoro wakazara wepateni uye setup. Iyo mutengo curve inodzika zvakanyanya mushure memazana mashoma zvidimbu, sezvo iwe uchingovhara mutengo wakasiyana sesimbi, simba, uye basa rekuumba. Asi pane imwe mawere: geometry. Yakareruka, yakavharika chimiro yakachipa kuumba uye musimboti. Wedzera boka rembabvu dzemukati, madziro matete ari padhuze nezvikamu zvakakora, kana kushivirira kwakasimba pazviyero zvekukanda, uye uri kubvunza dambudziko.
Zvikamu zvakakora zvinotonhora zvishoma nezvishoma, zvichiita kuti shrinkage porosity. Zvikamu zvitete zvinotonhora nekukurumidza. Zviise pamwe chete, uye iwe unogadzira pfungwa dzekushushikana uye inogona kupisa misodzi. Iyo yakawanikwa ipapo inofanirwa kuwedzera kutonhora (simbi inoiswa mujecha) kana yakakosha risers kudzora kusimba, izvo zvinowedzera basa nekuoma. Ndakadzidza izvi nenzira yakaoma nekugadzira pombi yekugara. Isu takanga tine 3mm flange padivi pe25mm inokwira boss. Kukandwa kwakaramba kuchitsemuka. Mhinduro yaive yekuwedzera fillet uye zvishoma nezvishoma shanduko, iyo timu yekugadzira yakatanga kuramba nekuda kwezvikonzero zvekunaka. Takazviita zvakadaro, mitswe yakamira, uye mutengo wakaburuka nokuti kurambwa kwacho kwakaderera. Dzimwe nguva, dhizaini yemaitiro ndiyo yakanyanya mari saver.
Uku ndiko kukosha kwezvitoro zvakabatanidzwa zvinobata zvese kukanda uye CNC machining. Kambani yakadai QSY, iyo inopa zvose, inogona kupa mazano kubva pakutanga. Vanogona kuti, Siya mudhuri iwoyo sekukanda-kwakandwa, asi ita kuti chibore ichi 2mm ive pasi pasi kuitira kuti tikwanise kuchichina kusvika pakupedza uye kushivirira. Ivo vanoona rwendo rwese kubva kujecha kusvika pakupera chikamu, saka zano ravo remutengo rakakwana, kwete kupatsanurwa.
Nhema dzeNyama: Kwete Yese Iron Yakaenzana
Kungokandwa simbi mutsara unonditundisa. Grey iron, ductile iron, austempered ductile iron (ADI) - chimwe nechimwe chine mutengo wakasiyana wakasiyana wezvigadzirwa uye zvinodiwa pakugadzirisa. Ductile iron inoda kurapwa kwe magnesium, iyo inowedzera matanho uye mari. Special alloys? Ndiyo imwe nyika. QSY inonyora zvinhu zvakaita senickel-based alloys, inogona kudhura ka10-20 pakirogiramu pane yakajairwa grey iron. Asi mutengo mukuru hausi iwo chete mutengo weingot; ndiko kubata. Aya alloys anowanzoda kunyungudika kwakasimba, jecha rakasiyana rekuumba kudzivirira kusvibiswa, uye kurapwa kwakasarudzika kwekupisa.
Kusarudza chinhu chakakodzera ndeye mutengo-kuita kutengeserana-off. Ndaishanda pawear plate yemidziyo yemigodhi. Iyo yekutanga fungidziro yaive yepamusoro-chromium chena simbi yekunyanyisa abrasion kuramba. The mari yekukanda jecha yakanga yakakwira, uye kuigadzira gare gare kwaive kutyisa. Isu takaita prototype musimbi yakaderera-alloy ine yakaomeswa pamusoro pepamusoro. Yakaita 80% pamwe chete ne50% yemari yese. Mutengi akafara chaizvo. Basa remugadziri nderekuunza idzi sarudzo, kwete kungoita dhinda neupofu.
Scrap rate zvakare inotsamira pazvinhu. Brittle zvinhu zvinowanzoputsika panguva yekuzunza (kubvisa jecha) kana kucheka masuwo. A high scrap rate chinyararire inokwidza mutengo wako unoshanda pachikamu chakanaka. Yakavimbika yakawanikwa ichava nematanho akatsiga ekuchengetedza chiyero ichi chakaderera, ndosaka hupenyu hurefu mubhizinesi, seQSY makumi matatu emakore, kazhinji inopindirana nemari yakaderera yakavanzika. Vakaona kukundikana uye vakagadzira masisitimu ekuti vadzivise.
Kupfuura Quote: Iyo Yese Mutengo Wevaridzi
Pakupedzisira, chokwadi mari yekukanda jecha ndiwo mutengo wakakwana wekuva muridzi. Kukandira kwakachipa kunokundikana mumunda kana kukonzera mavhiki ekugadzirisa zvakare muchitoro chako chemuchina ndicho chikamu chinodhura chaungazombotenga. Kuwirirana ndicho chinhu chinokosha. Ko iyo 500th kukanda ichafanana neyekutanga here? Dimensional musiyano inokanganisa mutsara wegungano rako. Inclusions kana porosity inogona kukonzera kudonha kana kutadza kwemaitiro.
Apa ndipo pane certification uye process zvinyorwa zvine basa. Chitupa chakakodzera chemidziyo, mushumo wekutanga wekuongorora, machati ekudzora maitiro - izvi zvinowedzera sliver kumutengo weyuniti asi kuchengetedza mari yakawanda munjodzi. Kune zvikamu zvakakosha, ini ndinogara ndichiita bhajeti reizvi. Ishuwarenzi.
Saka, paunenge uchiongorora mari yekukanda jecha, tarisa pasi pezasi pane quote. Bvunzurudza nzira yemaitiro, bvunza nezve goho rinotarisirwa, nzwisisa nzira yekupedzisa, uye sarudza mudiwa anoona mufananidzo wese. Chinangwa hachisi mutengo wakaderera pachidimbu; ndiyo yakaderera mutengo wakakwana kune yakavimbika, inoshanda chikamu chinoburitsa chigadzirwa chako kunze kwemusuwo. Ndiko kuverenga kunonyanya kukosha pafekitari pasi.
