Kana pombi ye hydraulic ikatadza pasi pe350-bar pressure, ane mhosva haawanzo chisimbiso-kana mota. Kazhinji ndizvo special alloy bushing: 28-mm-diameter, 42-mm-yakareba sleeve yakagadzirwa kubva kuAMS 5387 cobalt alloy, inopisa-yakagadziriswa kusvika kuHRC 42-46, ine kushata kwepamusoro kunodzorwa kuRa 0.4 µm. Chikamu ichocho hachingo "kukodzera." Inopona kuchovha bhasikoro, inoramba kugumburwa nesimbi yakaomeswa shafts, uye inochengetedza concentricity mushure me12,000 maawa ekuenderera mberi kwekushanda. Vashoma vatengesi vanogona kuunza - nguva dzose, nenguva, nekutevera kuzere. Ndosaka mainjiniya muMilwaukee, Stuttgart, neSingapore achitendeukira kune special alloy bushing factory yakadzika midzi kwete muzvirevo zvekushambadzira-asi mukuraira kwezvitoro.
Nei Cobalt-Nickel Bushings Achikundikana-Uye Nei Vachibudirira
Isu takaona matatu anodzokororwa maitiro ekutadza mumagungano epombi akakwira: kutsemuka pabendekete (kubva mukushushikana kwasara), kukurumidza kupfeka pafirimu remafuta interface (nekuda kwekusagadzikana kuomarara kwemagetsi), uye kudhiraivha panguva yekupisa (kunokonzerwa neCTE isingaenzaniswi pakati pemakwenzi nedzimba). Imwe neimwe inonongedza kune imwe mudzi chikonzero: kupatsanurwa kugadzira. Kana kukanda, kugadzira, uye kurapwa kwekupisa kunoitika kune vatengesi vakasiyana, kuenderera kwemetallurgical kunoparara. Kuyerera kwezviyo kunokanganiswa. Kutendeseka kwepamusoro kunotambura. Tolerances stack zvisingatarisirwi.
PaQINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Maitiro acho anogara pasi pedenga rimwe. Nzvimbo yavo inoenderana neISO inobata kukanda kwekudyara kweT800-based cobalt alloys, yobva yaita mashanu-axis CNC kutenderedza uye kukuya kwemukati-zvese pasina kubvisa chikamu kubva pane chayo. Izvi zvinobvisa zvikanganiso zvekugadzirisa zvakare uye inochengetedza nhoroondo yekupisa. Batch ichangoburwa yeAMS 5387 bushings yepombi yematope yekumahombekombe yakaratidza ±0.008 mm kutenderera kupfuura 40 mm kureba-yakayerwa paZeiss CONTURA G2 CMM, ine zvinhu certs zvinoteedzerwa kune mill lot #COB-22894A.
Zvina Zvisingataurwi Zvinogona Iwe Haugone Kuburitsa
A chokwadi special alloy bushing factory inofanira kupa zvinopfuura kutevedza kwedimensional. Inofanira kuvimbisa kushanda kwekushanda-musati chikamu chekutanga chengarava. Izvo zvinoda mana akabatanidzwa kugona:
- Utariri hwezvinhu: Kwete kungotsvaga AMS 5387 kana T800-asi kubatanidza-kuvandudza kupisa-kupisa kutenderera nevashambadziri vealloy kudzikamisa kupararira kwecarbide.
- Process coupling: Machining paramita akarongedzerwa kune as-cast microstructure-kwete generic feeds uye kumhanya
- Inspection udzamu: CMM inoongorora pa300+ mapoinzi pachikamu, pamwe nekuongorora kwe ultrasonic ye subsurface porosity, pamwe nekuonekwa kwekuona pasi pe10 × magnification.
- GD&T kutsetsenura: Mainjiniya anodudzira ASME Y14.5 callouts se "datum B inotorwa kubva pakakandwa pamusoro" pasina kukumbira gadziridzo
Mumwe mutengi akagadzirazve piston pombi silinda yeimba mushure mekunge matatu atadza prototypes kumwe kunhu. Chikwata cheQINGDAO QIANGSENYUAN chakaratidza kuti iyo yakatsanangurwa 0.01 mm yekushivirira kwebhushi yakange isingagoneke *pasina kushandura dhizaini yekukanda angle*. Ivo vakakurudzira 0.025 mm kushivirira ine inodzorwa runout callout-uye yakapa mvumo yekutanga-chinyorwa mumazuva gumi nerimwe.
Zvinonyatsorehwa ne“Tsika”—Kupfuura Kudhirowa
"Isiri-yakajairwa" haisi yekubata-zvese zveinjiniya zvibvumirano. Iko kuzvipira kune chinangwa chekushanda. Kana mutengi wekuSoutheast Asia aida mabushings ewinch centre shaft rollers anoshanda munzvimbo dzemunyu-spray, havana kungotaura simbi isina tsvina. Ivo vakadaidzira kuramba kune crevice corrosion pa85 ° C, inotakura-yekuremedza 185 kN, uye coefficient of friction pasi pe0.08 against nitrided 42CrMo4. QINGDAO QIANGSENYUAN yakapindura neduplex casting: yekunze layer yeASTM A995 Gr. 4A (super duplex isina tsvina), yemukati liner yecobalt-nickel alloy, yakasanganiswa kuburikidza neHIP bonding. Mhedzisiro yakapfuura 2,000-awa yemunyu yekuyedza ne zero pitting-apo ichicheka uremu ne17% kupesana necobalt yakasimba.
Izvi hazvisi prototyping. Kugadzirisa dambudziko rekugadzira-giredhi-apo sarudzo yega yega inobatana nemaitiro emumunda: kudedera kunyorova, kupisa kwekuwedzera kusawirirana, kuenderana kwemafuta, kufanotaura kwehupenyu hwesevhisi.
Iyo Inotevera Threshold: Hybrid Maitiro, Kwete Chete Zvikamu
Remangwana remakwenzi epamusoro-soro ari apo kukanda chaiko kunosangana nekuvimbika kwemuchina. QINGDAO QIANGSENYUAN ikozvino inokodzera maitiro akasanganiswa: padhuze-net-shape yekudyara inokandwa ine yakasanganiswa yekutonhodza nzira, inopera kuburikidza ne electrochemical machining kusvika kuRa 0.1 µm pamusoro pekupedzisira-hapana maturusi mamaki, hapana recast layer. Aya haasi maLab curiosities. Ivo vari mukusimbisa kune inotevera-gen subsea control mavharuvhu inoda zero kuvuza pa1,200 bar.
Kana application yako ichida bushings isingangosangana nespecs-asi wedzera hupenyu hwehurongwa, kuderedza nguva dzekugadzirisa, uye kurarama kupfuura hupenyu hwekugadzira ... tarisa zvakapfuura makatalog uye zvitupa. Tarisa pauriri hwechitoro uko metallurgists uye machinists vanogovana imwechete yekuchinja chirongwa. Ndiko kwaunowana a special alloy bushing factory zvakakodzera kutsanangura.
