Kana pombi ye hydraulic ikatadza pasi pe350-bar pressure, kana cobalt-alloy nozzle ikatsemuka mushure memaawa 800 ebasa rinovava-gasi, mainjiniya haabvunze kuti "Ndiani agadzira izvi?" Vanobvunza kuti: "Ndiani anogona kuzvigadzirisa-uye anovimbisa kuti hazvizoitiki zvakare?" Mubvunzo iwoyo unopatsanura vatengesi vezvigadzirwa kubva kune vadyidzani vechokwadi. Pamwoyo wemusiyano iwoyo pane kugona kumwe: kunoenderana, kudzokororwa chaiko mune yakakosha alloy zvikamu fekitori mashandiro-apo simbi, geometry, uye mishoni-yakakosha basa zvinosangana.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. inobata kukundikana ikoko-kwete sekukanganisa kururamiswa, asi se data point yekunatsa maitiro ekutonga. Takaona AMS 5387 cobalt alloy pump housings warp panguva yekurapa kwekupisa apo kutonhora kwakapfuura 12 ° C / min. Takayera T800-based center shaft rollers inorasikirwa ne0.018 mm kutenderera mushure me15,000 torque cycles-chete nokuti iyo yepakutanga yekukanda kuyerera kwezviyo haina kuenderana nekutakura vector. Iyi haisi mipimo yedzidziso. Iwo akatariswa-akatariswa zvikumbaridzo izvo zvinoumba yega yega dhizaini, yega yega nzira yekushandisa, yega yekutarisa yekutarisa.
Mano mana anosimbisa kuvimbika kwavo-kwete sezvikumbiro zvekushambadzira, asi semhedzisiro inoyerwa:
- Cobalt-nickel mastery kupfuura datasheets. AMS 5387 haingori "kudzivisa kuora." Kupararira kwayo kwecarbide kunoshanduka nenhoroondo yekupisa. Nzvimbo yavo yekuwana inodzora chiyero chekusimbisa mukati me ± 0.8 ° C / sec; maseru avo eCNC anoshandisa maturusi akanyoroveswa kuti abate kuperera kwepamusoro pazasi Ra 0.4 µm pazvibhorani zvakapedzwa. Ndiwo mabudisiro avanoita cobalt alloy plugs anonamira pa420°C pasina galling — uye nei vatengi vari muNorth Sea oilfields vachiadoma kune subsea valve stems.
- Vertical integration inodzivirira dimensional kukukurwa. Vazhinji vatengesi vanoburitsa kunze, kugadzira, uye kupedzisa kune vatatu vatengesi vakasiyana. Imwe neimwe handoff inowedzera kushivirira stack-up. QINGDAO QIANGSENYUAN inoita jecha, 5-axis kugaya, kudziyisa-kudzoreredza kupisa, uye electropolishing mune imwe ISO-yakasimbiswa nzvimbo. Imba yepiston pombi silinda inoenda kubva kusimbi yakasvibirira kusvika kune yekupedzisira CMM verification mumaawa makumi manomwe nemaviri-hapana zvekunze zvinhu, hapana batch-to-batch zvinhu musiyano. Traceability haina kunyorwa; ine laser-yakaiswa pachikamu chese.
- Inoshanda dhizaini yekusimbisa-kwete chete kutevedzera GD&T. Vatengi vanotumira mifananidzo. Mainjiniya anopindura nemashoko akanyorwa kuti: “Iyi 0,05 mm chamfer inoteya marara munzira dzemvura ine-viscosity yakakwirira—tsiviwa ne0,2 mm radius.” Kana kuti: "Kukobvu kwemadziro kwazvino kunogadzira kupindirana kweresonant frequency pa1,850 rpm. Wedzera mbabvu pano." Uku hakusi kushoropodza. Iko kubatanidzwa-engineering kwakavakirwa pamakore gumi nemaviri ekutadza ongororo pane ese hydraulic, pombi, uye winch masisitimu.
Vamwe vanopokana kuti basa reiyo alloy rakasarudzika rinoda kuswededza dunhu - "Unoda mainjiniya ari pasaiti kuti agadzirise mafidhi munguva chaiyo." Asi kugadzirisa-nguva chaiyo kunoitika kusati kwatanga kucheka. Yavo pre-machining simulation software modhi chip kugadzirwa muT800 alloy payakasiyana rake angles, kufanotaura kupfeka kwechishandiso mukati me3% yehupenyu chaihwo. Kana mutengi wekuEurope aida 220 asiri-standard pressure mavharuvhu mumavhiki gumi nerimwe, bhodhoro racho rakanga risiri hukuru — kwaive kuonesa microstructure homogeneity pane gumi nematanhatu castings. Mhinduro yavo? Pa-saiti metallography lab + otomatiki EDS mepu. Yese mijenya yakapfuura ASTM E112 saizi yezviyo kuongororwa kusati kwatanga hutsinye machining.
Ichi chirango chinoyera-asi chete apo zvinonyanya kukosha zvinogara zvakagadziriswa. Havadzingi volume. Ivo vanogonesa kudzokororwa: mushandisi mumwechete, muchina mumwechete, yakafanana inotonhorera yekuisa, yakafanana post-process yekuchenesa kutenderera. Ndicho chikonzero simbi yavo castings kubudirira anowirirana kusimba kwe780 MPa ± 12 MPa-kwete "kusvika 780 MPa." Nei nheyo dzavo dzepombi yesimbi isina tsvina dzichibata kupfava mukati me0.03 mm pamusoro pe600 mm-yakasimbiswa nelaser tracker, kwete CMM chete. Nei macobalt alloy nozzles avo achirarama 14,000 ekudziya kutenderera mumarara-kupisa kudzoreredza turbines pasina microcracking.
Fekitari yakakosha yezvikamu zvealloy inoita kuti vanhu vavimbe kwete nekuvimbisa kukwana-asi nekunyora chaiko kunogara kusakwana, tevere mainjiniya ekuitenderedza. QINGDAO QIANGSENYUAN TECHNOLOGY haivanzi kusiyana. Ivo vanoimepu: madhigirii ekupisa mukukanda mold, chishandiso chekudzora mavheji mune yakadzika-homwe milling, hydrogen pickup rates panguva ye electropolishing. Mishumo yavo yemhando haina kunyora kupfuura / kukundikana. Ivo vanoratidza delta kukosha vachipesana nekutanga curves-kuti vatengi havangoone *kana* chikamu chinosangana nechakadaro, asi *imarii magiji anosara* pamberi pemuganho wekushanda.
Ramangwana harisi remakina akakura kana maspindle anokurumidza. Izvo ndezvekusimba kwemhinduro loops pakati pekuita kwemunda uye maitiro paramita. Parizvino, timu yavo yeR&D iri kubatanidza masiginecha ekudengenyeka kubva pakaiswa winch centre shaft rollers ine mepu dzakasara dzekushushikana kubva kuXRD scans. Gore rinouya, iyo data inotyaira inogadzirisa nzira yekugadzira-machining kwete kune mazita, asi kufanotaura sevhisi-mutoro deformation profiles. Ndiko uko kuvimbika kunomira kuve chinangwa-uye kunova chinhu chinoyerwa.
