Kana mainjiniya achinge ataura kuti tilt giravhiti kufa kukanda kwepamusoro-kutendeseka simbi zvikamu, ivo havasi kungosarudza maitiro-vari kusarudza nzira yekudzora. Gravity die casting chete inopa kuenderana; tilt giravhiti rinowedzera kusimba, kusimba kwezviyo chimiro, uye kuderedzwa gasi rakavharirwa-yakakosha kana uchigadzira mavharuvhu ekumanikidza kana piston pombi silinda dzimba kusvika ± 0.02 mm GD&T kushivirira. Ndosaka vagadziri vakanyatsotarisa seQINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. batanidza tilt giravhiti mune yavo yepakati pekutanga kugona-kwete seyekuwedzera, asi senhanho yakarongedzerwa mukufambiswa kwakarongeka kwakarongeka.
Isu takaona vatengi vachichinja kubva kune kwakajairika jecha kukanda kutsvedza giravhiti yecobalt-nickel pombi zvikamu uye nekukasira kucheka post-machining zvimedu ne37%. Sei? Nekuti inodzorwa mold inorereka (kazhinji 15 ° -30 ° pamusoro 8-12 masekonzi) inomanikidza simbi yakanyungudutswa mugomba pasi pekumanikidzwa kwemusoro kwakatsiga-kwete mhirizhonga inoputika. Mhedzisiro: mashoma makomba ari padyo nenzvimbo dzakakosha dzekuvharira, ukobvu hwemadziro akaonda mune dzakatetepa-madziro AMS 5387 dzimba, uye inofanotaura microstructure pane inopisa-yakagadziriswa T800 alloy nozzles. Izvi hazvisi dzidziso. Mumagadzirirwo matatu akapatsanurwa ehydraulic valve anomhanya gore rapfuura, kutenderera kwegiravhiti kwakapfuura 100% yekuyedzwa kwe ultrasonic pa5 MHz — ukuwo yakafanana geometry yakakandwa kuburikidza ne static giravhiti yakakundikana 12% pane subsurface porosity.
Asi tilt gravity die casting inongoburitsa kukosha kana yakanyatsobatanidzwa nekudzidziswa kwakadzika. Imba yakatenuka-yakakanda simbi inoreva zvishoma kana CNC machining ikakanganisa panguva shanu-axis contouring-kana kana kupisa kupisa kuchikanganisa axis yakaboora. Ndiko uko kusanganisa kwakamira kunova kusingagone kutaurirana. PaQINGDAO QIANGSENYUAN's ISO-inoenderana nzvimbo, iyo imwechete injiniya timu inosimbisa kudhirowa kwako kwe mold tilt angle inorongawo Mazak INTEGREX i-200S inopedza iyo yemukati spline, yobva yasaina pamushumo weCMM wekupedzisira uchipokana neyako ASME Y14.5 callouts. Hapana handoffs. Hapana batch-to-batch zvinhu zvakasiyana-siyana - mbishi stock inopupurirwa, inoteedzeka, uye inofanoongororwa kuenzana kwekabhoni uye saizi yezviyo isati yanyunguduka. Kana European OEM yaida mazana maviri nemakumi mana emayuniti eiyo isiri-standard winch centre shaft roller musimbi isina tsvina CF8M, isu takamhanyisa miyedzo yegiravhiti ine matatu mold preheat profiles, akayera kupisa kwemafuta kugovera neakaiswa thermocouples, uye kukiyiwa mune yakauya. <0.05 mm kukanganisa mushure mekunetseka-kubvisa. Iyo nhanho yeyakavharwa-loop control haina kuyera nekunze.
Vamwe vanogona kupokana kuti tilt giravhiti yakawandisa kune epakati-vhoriyamu maodha-kunyanya kana aluminium kufa kukanda kunopa kukurumidza kutenderera nguva. Asi izvo zvinopotsa chokwadi chenyama: cobalt alloys haiyerere seA380. Vanoda kutariswa kwemafuta chaiwo, kwete kumhanya. Tilt gravity inotipa nguva uye gwara rekudyisa dendritic kukura kure nenzvimbo dzinotakura mutoro. Inotibvumira kukanda zvinhu zvakaita se 2.3 mm-gobvu yekutonhodza zvimbi paAMS 5387 pombi zvikamu zvisina kutonhora zvinovhara-uye kubata kushata kwepasi pasi peRa 6.3 µm as-cast, kuderedza kupedzisa mutengo ne22%. Isu tinoteedzera yega yega inotenderera paramende - angle ramp rate, kudurura tembiricha kutsauka, mold coating ukobvu - mune yedu MES. Kana shanduko ikatsauka kupfuura ± 1.5 ° C kubva pakusetwa, sisitimu inomira mijenya isati yatanga kugadzira. Ndiwo maitiro atinovimbisa kuteedzera kuzere kwevhavha yega yega yekumanikidza inotumirwa kuNorth America oiri & gasi vatengi.
Yechokwadi tilt gravity die casting fekitori inowana zita rayo kwete kuburikidza nemabhurocha emidziyo-asi kuburikidza nezvinyorwa zvakanyorwa pamisheni-yakakosha zvikamu. Ndiwo mutsauko pakati pemusangano spec uye basa rinopfuura: cobalt alloy plug inovhara pa4,200 psi isina micro-leakage; imba yepombi yepiston inorarama kwemaawa gumi nemashanu muabrasive slurry service; tsika T800 nozzle iyo inochengetedza kugadzikana kwedimensional mushure me8 kupisa kutenderera. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. inobata simba regiravhiti kwete senzira yekukandira, asi sechirango chesimbi-chakasimbiswa mune sainzi yenyama, yakasimbiswa mukugadzirwa, uye yakasimbiswa pamutengi bvunzo protocol. Kune mainjiniya anotsanangura zvikamu uko kutadza kusiri sarudzo, mubvunzo hausi wekuti tilt giravhiti rinowedzera mutengo. Ndiko kana uchikwanisa kuidarika.
