Iwe unoona akawanda maRFQ eTribaloy zvikamu, kunyanya T400 uye T800, uye ipapo ipapo kupatsanurwa. Zvimwe zvitoro zvinozviona seimwe yakaoma-yakatarisana nealloy, vamwe vanotya nezve cobalt base. Maonero ese ari maviri anopotsa pfungwa. Hazvisi zvekuoma chete kana kupikisa kupisa; zviri pamusoro peiyo chaiyo yekupfeka mashini yauri kurwisa - inonamira kupfeka, galling, irwo rudzi rwechinhu. Ndakaona dhizaini yakawandisa isingaite kuT800 nekuti yakanyanya kuoma, tichiregeredza kuti T400 iri nani kutsemuka kuramba inogona kunge iri mhinduro chaiyo yekuvhunduka-yakatakura chisimbiso chepamusoro. Kuzvipa zita pachako, Tribaloy T400, T800 zvikamu, zvinogona kuve musungo, zvichiita kuti vanhu vafunge kuti vari kuchinjika mamakisi. Havasi.
Iyo Alloy pachayo - Kupfuura Datasheet
Kushanda neQSY pane pombi sleeve purojekiti gore rapfuura zvakasimbisa izvi. Iyo spec yakadana T800. Iyo database inoti ~ 58 HRC, yakanaka. Asi patakapinda muchirongwa chekugadzira nechikwata chavo cheinjiniya, hurukuro yanga isiri yekumhanyisa uye mafeed kutanga. Yaiva pamusoro pekukandira kuvimbika. Neaya macobalt-chromium-molybdenum alloys, iyo microstructure kubva pakukandira maitiro - ingave goko rekuumbwa kana kuisa mari - inoraira zvese zvinouya mushure. Chimiro chisina kunaka chinoreva kuti uchadzingirira kuoma kwakasiyana zuva rose, uye zvishandiso zvinozopondwa.
Ndipo panoratidza chiitiko chemuvambi. Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), semuenzaniso, makumi matatu emakore emugoko uye nekudyara kwekudyara zvinoreva kuti vangangoona maitiro ekusimba kwearoyi aya kane chiuru. Ivo vanoziva pekuisa masuwo uye anosimudzwa echikamu cheT400 kudzikisa kuumbwa kwechikamu cheLaves munzvimbo dzakakosha dzekupfeka. Iwe haugone kungoita CNC muchina nzira yako yekubuda mukukanda kwakashata. Chikamu chinogona kunge chakarurama, asi hupenyu hwayo hwesevhisi huchave chidimbu.
Ndinoyeuka kuedza kwakakundikana kare mubasa rangu, kutsvaga washer yeT400 kubva muchitoro chemuchina wegeneric. Vakatenga bar stock, vakaigadzira. Zvaitaridzika zvakanaka. Yakakundikana mumunda mumaawa mazana maviri. Chigadziko chebhawa chaive negwara rezviyo kubva pakukunguruka; yaipfeka zvisina kuenzana zvachose. Chidzidzo chakadzidzwa: kuita kwechokwadi, zvikamu izvi zvinowanzoda kuva pedyo-net-shape cast, ipapo precision machined. Chimiro chekutanga ihafu yehondo.
Machining – The Real Cost Driver
Apa ndipo panosangana mugwagwa. Wese munhu anotora mutengo wezvinhu pakirogiramu yeTribaloy, asi mari chaiyo iri mugwara rekushandisa. Hazvina kufanana nemichina isina tsvina. Inoshanda-inoomesa nehasha. Kana chiyero chako chekudya chikadzikira zvakanyanya, unenge uchingopukuta kumeso uye nekuomesa kupfuura kugona kwemudziyo kucheka. Iwe unoda dzakaomarara setups, yakanaka rake geometries, uye dzimwe nguva unongobvuma kuti carbide ichave inodyiwa.
Maitiro akabatanidzwa eQSY, kubata zvese kukanda uye CNC machining mumba, inoita mutsauko unooneka. Havasi chitoro chekugadzira machini chinogashira zvakavanzika. Vanoikanda, vanoziva kuoma kwayo homwe, vanogona kuronga machining sequence maererano. Kune yakaoma Tribaloy T800 chigaro chevharuvhu, vanogona kuita rough muchina mushure mekukanda, vobva vaisa zororo rekushushikana, vozodzoka kuzopedzisa machining. Iyo nhanho yepakati yakakosha pakugadzikana kwedimensional asi inowanzo svetuka nezvitoro uchingotarisa kugadzira chip.
Kutonhodza ndohumwe hunyengeri. Unoda high-pressure, volume flood coolant, kwete zvekupisa chete, asi kuti ugeze machipisi akapinza uye anogona kupinza zvakare. Takadzidza izvi nenzira yakaoma pakumhanya kweT400 bushings. Hupenyu hwekushandisa hwaive hwakashata kudzamara tachinjisa kune yakakwira-lubricity inotonhorera uye nekuvhura iyo nozzle pressure. Chinhu chidiki, asi chakawedzera kaviri hupenyu hwedu hwekushandisa.
Misungo Yekushandisa uye Dhizaini Hurukuro
Mainjiniya anoda kutsanangura Tribaloy nekuda kwezvikonzero zvisiri izvo. High kupfeka resistance haina kujeka. Ndakasundidzira kumashure madhizaini uko iyo plasma-yakapfapfaidza coating kana kunyange simbi yakaoma yaizokwana pachikamu chetatu chemutengo. Nzvimbo inotapira yeT400 neT800 ndipo paunonyatsoona simbi-kusvika-simbi inotsvedza yekubata pasina mafuta akakwana, kana munzvimbo dzinopisa. Funga mapombi epombi, zvindori zvechisimbiso mune zvinosanganisa makemikari, kana zvimwe zvekudya zvinogadzira extruder zvikamu zvausingakwanise kushandisa mafuta ekuzora.
Imwe nyaya ine QSY inouya mupfungwa. Mutengi aida T800 rotor yakazara yepombi inofambira mberi. Yakakura, inodhura. Mushure mekuongorora mashandisirwo, isu takakurudzira dhizaini inoumbwa: simbi rotor musimboti ne Tribaloy T400 stellite akafukidzira pane yakakwirira-kupfeka lobes. Yakaita zvakafanana kune chaiyo yekupfeka modhi, yakapona mukuora, uye yakacheka mutengo wechikamu neinopfuura 40%. Mutengi anga asati afunga kuti chikamu chingave chakasanganiswa. Ndiko kukosha kwekushanda nemugadziri anonzwisisa basa rezvinhu, kwete chete zvirevo.
Imwe njodzi ndeyekukodzera uye kucheneswa. Aya alloys ane coefficient yakasiyana yekuwedzera kwekupisa kupfuura carbon steel housings iyo inowanzobatanidzwa nayo. Kana ukasazvidavirira izvozvo, zvinokwana patembiricha yepakamuri zvinosunga kana kusunungura patembiricha yekushanda. Zvinonzwika zvakakosha, asi ndazviona zvichikonzera kutadza kukuru. Nguva dzose kupisa gap kuongorora.
Sourcing uye Supplier Relationship
Iwe hautengi zvikamu izvi kubva pasherufu. Unoavandudza nemutengesi. Iyo RFQ package inoda kupfuura kudhirowa. Inoda mamiriro: tembiricha yekushanda, mating material, rudzi rwekufamba (kutenderera, oscillating), kuvapo kwemakemikari kana ma particulates. Izvi zvinobvumira mubatsiri wehunyanzvi seQSY kuti ape mazano edzimwe nzira kana optimizations.
Webhusaiti yavo, https://www.tsingtaocnc.com, inoratidza huwandu hwavo mune alloys akakosha, inova nzvimbo yakanaka yekutanga. Asi mubvunzo chaiwo haugone kukanda izvi? Ndiko kuti wakambokanda sei chinhu chakadai? Nhoroondo yavo refu necobalt uye nickel-based alloys inoratidza kuti vakavaka hwaro hweruzivo padhizaini yegeji, kurapwa kwekupisa, uye machining maparamendi ezvinhu izvi zvinonyengera. Ruzivo rwemasangano ndirwo rwauri kubhadharira.
Nguva dzekutungamira ndechimwe chokwadi. Zvakanaka Tribaloy T800 zvikamu hadzisi kukurumidza. Pakati pepateni/ mold kusikwa, kutenderera kutenderera, kunobvira HIPping (inopisa isostatic kudzvanya) yeakanyanya density, kupisa kurapwa, uye kunonoka, nekuchenjerera machining, uri kutarisa nguva yakayerwa mumavhiki, kwete mazuva. Kuronga izvo chikamu chehunyanzvi hwekutsvagisa maitiro.
Kupedzisa Uscientific Postscript
Saka, kana iwe uchizotevera kutarisa kudhirowa inodaidzira Tribaloy, imbomira. Ndiyo T400 yekuomesera pakubata, kana T800 yekuomarara kwakanyanya kurwisa abrasion? Izvo zvinodikanwa zvechokwadi here, kana kuti chirevo chakakopwa kubva kupurojekiti yapfuura? Uye zvinonyanya kukosha, uri kutaura kune mutengesi anozviona sechinhu chinofanira kuumbwa, kana semhinduro inoshanda kuti igadziriswe?
Musiyano unosarudza mutengo, nguva yekutungamira, uye kuita. Ndiwo musiyano pakati pechikamu chinosangana nekudhindwa uye chikamu chinosara mumunda. Chiitiko changu, chakasimbiswa kuburikidza nekubatana nevagadziri vakabatanidzwa, ndeyekuti kubudirira nearoyi aya kunowanikwa mukurapa maitiro ose - kubva pakunyunguduka kusvika pakuguma kwekupedzisira - sedambudziko rimwe chete, rakabatana. Iwe haugone kukwidziridza nhanho imwe uri wega.
Iri niche basa. Asi kana iwe ukazviwana zvakanaka, uye chikamu chawakatora chinomhanya kwemakore munzvimbo yekuranga uko zvimwe zvese zvakakundikana, ndihwo humbowo. Nyaya yacho inongova pokutangira; mashiripiti chaiwo ari mumagadzirirwo aanoitwa kuita chikamu.
