Kana mainjiniya vachitsvaga a turbine blades fekitori, havasi kungotsvaga vanocheka simbi. Vari kutsvaga shamwari dzinonzwisisa kupisa kwekuneta mumiganho mucobalt alloys, avo vakayera CNC spindles ye 0.005 mm runout pa 300-mm-diameter impeller hubs, vakateedzera AMS 5387 zvinhu mabheji kubva kune yekutanga kudururwa kusvika kune yekupedzisira CMM chirevo. Ndicho chokwadi chekushanda-kwete mutauro wemabhurocha.
Sei "turbine blades fekitori" iri izwi rekutsvaga rinotsausa-uye izvo zvaunoda chaizvo
Kugadzira turbine blade kwechokwadi kunoda zvakanyanya kupfuura kugaya mhepo. Inoda kudzora kwesimbi mukati mekukanda, kupisa kupisa, uye akawanda-axis kupedzisa-kunyanya kana zvikamu zvinoshanda pa650 ° C pasi pekunetseka kwecyclic. Vazhinji vatengesi vakanyorwa kuti "turbine blades fekitori" yekukandira kunze kana kushaya mukati-imba GD&T kusimbiswa. Isu takaona kutadza kutatu kwakajairwa: macrocracks epamusoro mushure mekurapwa kweHIP, kudonha kwedimensional panguva yekunetseka-kuzorodza annealing, uye kusagadzikana kuomarara magradients pamidzi yeblade. Idzi hadzisi nyaya dzemhando - iwo mapundu ekugona.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. inobata izvi kuguma-ku-kuguma-kwete sechitoro chebasa, asi semubatsiri-akabatanidzwa. Yedu ISO-inoenderana nzvimbo muQingdao inomhanyisa kukanda mari kune dzakatetepa-madziro nozzles, yozoita 5-axis machining neyakasanganiswa yekudziya yekutarisa, ichiteverwa nepfuti-peening uye fluorescent penetrant yekuongorora-ese pasi pedenga rimwe. Hapana handoffs. Hapana batch inopatsanurwa. Hapana kufungidzira.
Mano mana anopatsanura precision turbine component vagadziri kubva kune general machinists
Isu takavaka mafambiro edu kutenderedza mbiru ina dzisingagone kutaurirana:
- Cobalt-nickel alloy mastery: Kwete kungogadzira AMS 5387 kana T800-isu tinosimbisa chimiro chezviyo kuburikidza neEBSD mepu, track carbide precipitation kinetics panguva yekugadzirisa annealing, uye gadzirisa mazinga ekudya zvichibva pane chaiyo-nguva yekupfeka maturusi sensors. Izvi hazvisi dzidziso. Takaendesa zviuru gumi nezviviri zvecobalt alloy pombi zvikamu zvemafuta ekumahombekombe & gasi vatengi uko kutadza kunoreva madhora zviuru zviviri / zuva kunonoka.
- Vertical kubatanidzwa pasina kukanganisa: Kukanda, kugadzira, kurapwa kwekupisa, uye NDT zvinoitika mukutevedzana-kwete mumakondinendi ese. Kana mutengi achida 42 Stainless simbi impeller housings ine ± 0.015 mm positional kushivirira pamakomba gumi nematanhatu, takakanda mabheji, takaagadzira-muchina-mumba, akadzikira-kunetseka, ndokuzopedzisa paMazak Integrex ine laser tool setting. Nguva yekufambisa: 22 mazuva. Zero rework.
- Inoshanda geometry pamusoro pekuteerera kwekushongedza: Turbine blade haitsanangurirwe neprofile yayo chete-inotsanangurwa nekudzvanywa kugovera, kubvumidzwa kwetip, uye kudonhedza kunyorova. Isu tinotevedzera kupindira kwemhepo tisati tacheka simbi, tobva tasimbisa modal frequency pamatafura e shaker. Imwe yeEuropean hydraulics OEM yakaderedza kutadza kweblade resonance ne94% mushure mekuchinja kubva kune generic CNC suppliers kuenda kune yedu yakasimbiswa maitiro.
- Traceability inosangana neAS9100-level rigor: Chese chikamu chinotakura QR kodhi inobatanidza kune yakabikwa certs, matanda echoto, CMM mishumo, uye opareta kusaina. Apo imwe nzvimbo yemagetsi yekuNorth America yakaratidza kusagadzikana kwe microstructure, takadhonza marekodhi akazara ekugadzira-kusanganisira hunyoro hwepakati panguva yekudira-mumaminitsi makumi mapfumbamwe.
Mari yakavanzika yekusarudza "yakanaka zvakakwana" yezvikamu zvepamusoro-alloy
Vamwe vatengi vanokoshesa mutengo pakirogiramu. Asi cobalt-based turbine zvikamu zvinokundikana nenzira dzinoita kuti unit idhure zvisina zvazvinoreva. Takaronda makumi matatu nemanomwe kutadza kwemumunda kuSoutheast Asia pombi masisitimu gore rapfuura. 68% inoteedzerwa kune isina kufanira interpass tembiricha yekudzora panguva yekugadzira welding-chimwe chinhu chete mutengesi ane casting-machining-heat kurapwa kuenderera kunogona kudzivirira. Imwe 22% yakabva kune zvisina kusimbiswa zvinhu zvinotsiva zvakavharwa se "alloys akaenzana."
Mhinduro yedu? Simbisa imwe neimwe ingot inopesana neASTM A992, ita spectrographic ongororo pakupisa kwese, uye chengetedza masampuli kwemakore gumi. Kwete nekuti zviyero zvinoda-asi nekuti mashandisirwo eturbine anoida. Kana chikumbiro chako chinosanganisira> 300 bar pressure,>450°C tembiricha yebasa, kana mabasa akakosha ekuchengetedza, “kuenderana” hakuna kukwana. Iwe unoda kunyorwa, kudzokororwa, kunyoreswa kuurayiwa.
Chii chaunotarisira kana iwe uchibatanidza yechokwadi turbine blades fekitori
Tanga nekudhirowa kusimbisa-kwete kutora mashoko. Ticharatidza kupokana kweGD&T kusati kwatanga: zvimiro zvedhamu zvisingaenderane, zvisizvo zvekupedzisa kwepamusoro zvinodaidzira pamigero yekutonhodza yemukati, kana kushivirira kwakasimba kupfuura zvinogoneka neyakatsanangurwa alloy yako yekuwedzera tembiricha coefficient. Tobva tapa mazano: mamwe marapirwo ekupisa ekuvandudza machinability, hybrid casting-machining sequence kudzikisa kutenderera nguva, kana zvinhu zvinotsiva zvine zvakafanana zvinoramba asi njodzi yakaderera yekutenga.
Hapana nzvimbo yekutengesa. Hapana mitsara yenguva isina kujeka. Ingori nhaurirano yeinjiniya yakavakirwa pane zvinogoneka panyama-uye izvo zvakaratidzwa kune 1,200+ mirairo ine chekuita neturbine kubvira 2018. Isu tinotumira zvikamu zvinoshanda-kwete zvitupa zvepepa.
Kana yako inotevera purojekiti inosanganisira cobalt alloy nozzles, yakakwirira-kumanikidza mavharuvhu miviri, kana tsika pombi mapombi anoda turbine-giredhi chaiyo, kurudyi. turbine blades fekitori haasi iye akachipa mutengi. Ndiyo iyo ine pepa rekuita rinoverengwa senge metallurgist lab kabhuku-uye iro rekodhi rekodhi rinoenderana nezvayo zvehunyanzvi.
