Apo mainjiniya vanoda a wax casting service fekitori iyo inopa kudzokororwa kwechokwadi mune cobalt alloys, kudzvanywa-yakatemerwa dzimba, kana isiri-yakajairwa pombi zvikamu-hapana nzvimbo yekuyedza uye kukanganisa. Takaona vatengi vachidzoka katatu kumutengesi mumwe chete kwete nekuda kwezvikumbiro zvekushambadzira, asi nekuti yavo yekutanga AMS 5387 cobalt alloy nozzle yakasangana neGD&T kushivirira pakupisa kwekutanga, iine yakazara zvinhu traceability uye zero dimensional kudonha mushure mekunetsekana. Kuwirirana ikoko hakuitike netsaona. Zvinoitika apo hunyanzvi hwekukanda mari inosangana neCNC-giredhi metrology-uye apo yega yega peteni yewakisi inobatwa sechinhu chekutanga chinongedzo mucheni inotakura hydraulic pressure, rotational torque, kana corrosion resistance.
Nei Kukandira Wax Kuchiri Kukunda YeMishoni-Yakakosha Metal Zvikamu
Vamwe vanofungidzira kukanda jecha kunotsiva kuisa mari kune yepakati-vhoriyamu maodha. Asi mune chaiyo-yepasirese deployments mhiri kweNorth America oilfield pombi magungano uye European hydraulic valve mapuratifomu, isu tinogara tichiona imwe mhedzisiro: zvikamu zvinoda zvose yakaoma yemukati geometry uye kuperera kwepamusoro pasi pe200+ bar pressure default to wax casting. Sei? Nekuti magoko eceramic mould anodzokorora zvinhu zvakanaka - senge 0.3 mm yekutonhodza chiteshi mupiston pombi silinda dzimba - isina maengi ekudhirowa kana mitsara yekuparadzanisa. Zviumbwa zvejecha hazvigone kubata kutendeka ikoko. Uye kana chikamu chako chichimhanya paT800 cobalt-based alloy, machining kubva yakasimba billet tsvina 65% yezvinhu zvinodhura. Kukanda wakisi kunotanga pedyo ne-net-shape. Ipapo chaiyo CNC inopedza yakakosha yekuisa chisimbiso nzvimbo kusvika ± 0.01 mm. Iyo nzira yakasanganiswa inocheka mutengo, nguva yekutungamira, uye njodzi yekukanganisa kwemafuta.
Zvina Zvisingataurwi PaKuongorora Factory yeWax Casting Service
Haasi ese ma foundries anobata alloys epamusoro-soro nenzira imwechete. Zvichienderana ne127 mainjiniya ongororo pamapurojekiti emagetsi, simba, uye nharembozha, aya mana ekutarisa anoparadzanisa vanovimbika vanobatana kubva kune vane njodzi vatengesi:
- Raw material control: Vanopa AMS 5387 kana T800 chete kubva kumagayo ane certified-uye vanochengeta mill test report per heat number? (Isu tinoramba mabheti asina yakazara chemistry matanda.)
- Patani-kune-chikamu dimensional kugadzikana: Vanogona here kuratidza CMM data inoratidza ≤0.05 mm kusiyanisa mukati me5 inoteedzana mijenya ye120 mm dhayamita winch centre shaft roller?
- Kubatanidzwa kwemaitiro: Chikwata chimwe chete chinokwanisa here jekiseni rewakisi, kuvaka goko, kudhiza, kudirwa, uye kugadzira machina-kana kuti kushandirapamwe pakati pemadhipatimendi kunosuma kuunganidzwa kwekutsungirira?
- Kukundikana mode zvinyorwa: Vanogovana midzi-chikonzero chekuongorora pane porosity zviitiko-kwete chete "rework yakaitwa," asi metallography mifananidzo uye vacuum-durura paramita inoshandiswa pane inotevera lot?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. inosimbisa poindi yega yega nehupenyu hwekugadzira data-kwete mabhurocha. Nzvimbo yavo inoenderana neISO inomhanyisa maseru akatsaurirwa ecobalt-nickel alloys, achiaparadzanisa kubva kune kabhoni simbi inodururwa kudzivirira kusvibiswa. Batch yega yega inowana optical scanning pre-machining uye kuronga yekuyeresa muchina (CMM) yekuongorora mushure mekupera. Hapana kunze.
Iko Kunomira Kukandwa Kwewakisi—Uye Kurongeka Kunotanga
Kukandwa wakisi kwakajairika kunoburitsa zvimiro zvakanaka. Kukandira wakisi kwakanyatso kuburitsa kuita basa. Kusiyana kunoonekwa munzvimbo nhatu:
- Wax pattern tooling: Off-the-sherufu aluminium inofa yakapwanyika pasi peinodzokororwa thermal cycling. QINGDAO inoshandisa simbi yakaomeswa inoiswa ine inodzorwa shrink muripo-yakakosha kuchengetedza bore concentricity mumiviri yevharuvhu yekumanikidza mukati me500+ cycle.
- Shell kuvaka tsanangudzo: Haasi ese ceramic slurries anoita zvakafanana necobalt alloys. Musanganiswa wavo westucco unoramba kupinda kwesimbi pa1,450 ° C yekudira tembiricha-kubvisa iyo micro-pitting iyo inokonzeresa kuneta kwekutanga mupombi nheyo.
- Heat treatment sequencing: AMS 5387 castings inoda mhinduro annealing * pamberi * yekupedzisira machining-kwete mushure. Kusvetuka nhanho iyi kunovhara mukusarira kunetseka, zvichikonzera warpage panguva yekutendeuka. Marogi avo echoto anoongororwa nezvese zvinotumirwa.
Izvi hazvisi dzidziso. Ndosaka avo cobalt alloy plugs vachiwana 98.7% yekutanga-pass goho mukushanda kwekuyedza kuvuza-ukuwo indasitiri avhareji inogara pa82%.
Zvekutarisira-Uye Zvekuda-kubva kune Wax Casting Partner yako
Kana iwe uchitsvaga mavharuvhu ekumanikidza, silinda dzimba, kana tsika winch system rollers, tanga pano: kukumbira yakazara mepu yemepu yechikamu chimwe chemumiriri-kusanganisira wax pateni yekuongorora maitiro, shell dry time logs, melt chemistry mishumo, uye CMM fixture setup sheets. A chokwadi wax casting service fekitori anogovera magwaro iwayo asati atora mashoko. Vacharatidzawo njodzi dzekugadzira nekukurumidza: madziro matete pazasi 4.5 mm muT800 alloy, asina kutsigirwa overhangs> 12 mm, kana GD&T callouts ayo anopokana nekukanda mareti ekuderera. Mhinduro iyoyo haisi kuvhiringidza-iinishuwarenzi inopokana nezvikara, rework, uye kunonoka kutumwa.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. inopinza iyo wongororo mune yega RFQ. Mainjiniya avo anomaka madhirowa ane manotsi ekugadzira-obva aita co-kugadzira mhinduro. Chikamu chapfuura, vakabatsira yekuSoutheast Asia pombi OEM kuderedza 3-vhiki prototype kutenderera kusvika kumazuva masere ekushanda nekuchinja kubva muchina-kubva-billet kuenda kukudyara-kukanda-uye-kupedzisa kweAMS 5387 impeller hub. Hapana mashiripiti. Kungoranga, data, uye makumi emakore eiyo alloy-chaiyo ruzivo.
Kune zvikamu zvinofambisa mvura, ramba kupera, kana chisimbiso pasi pekumanikidzwa-chaiyo inotanga nguva refu isati yadururwa. Zvinotanga nenamo.
