Sevhisi yekukanda wakisi inopa kurongeka kusingaenzaniswi kwezvikamu zvesimbi zvinoshanda pasi pekumanikidzwa kwakanyanya, kupfeka, kana kushushikana kwemafuta. KuQINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Takagadzira zvinopfuura zviuru gumi nezviviri zvekudyara-zvakakandwa zvikamu kubva 2018-chimwe nechimwe chinoteedzerwa kune mbishi batch, kupisa kupisa kutenderera, uye yekupedzisira CMM yekuongorora report. Uku hakusi kugona kwe theoretical. Iko kuurayiwa kwemazuva ese kwema hydraulic valve body inomhanya pa450 bar, cobalt alloy nozzles inobata 650 ° C epoust gasi, uye pombi dzimba dzakagadzirwa kusvika ± 0.015 mm GD&T callouts.
Sei basa rekukanda wakisi richikosha kana kunyatsoita kusingagone kutaurirana
Kukandira kwekudyara kunotanga nepatani yewakisi-kunyatso kudzokorora chikamu chekupedzisira geometry. Iyo pateni inonamirwa muceramic slurry, yakasvibiswa, uye inopiswa muforoma yakagadzirira simbi yakanyungudutswa. Zvakaguma nei? Pedyo-net-shape zvikamu zvine nzvimbo dzakatsetseka, kushivirira kwakasimba, uye zero dhizaini zvinodiwa. Asi haasi ese masevhisi ekukanda wakisi anopa mhedzisiro inowirirana. Tinozviona kakawanda: vatengi vanochinja vatengesi mushure mekugamuchira ma castings ane micro-shrinkage munzvimbo dzakakosha dzekuisa chisimbiso, chimiro chezviyo chisingaenderane mhiri kweAMS 5387 batches, kana kuremara kwepamusoro kunoda makumi matatu muzana eCNC kubviswa kwemasheya pane zvakarongwa.
Mhedzisiro yacho haisi nguva dzose kukanda kwakashata-kukanganisa pakati pechinangwa chekugadzira, maitiro enyama, uye maitiro ekugadzirisa. Semuenzaniso, T800 cobalt-based alloy zvibvumirano 12.4% kupfuura 316 isina tsvina panguva yekusimba. Sevhisi yekukanda wakisi isina metallurgical feedback loops inoburitsa mapatani anotaridzika akakwana paCAD asi achiburitsa macylinder housings mushure mekutonhodzwa. Chikwata chedu chinosimbisa dhizaini yega yega kupikisa data yekunyepedzera-uye inogadzirisa gating, kusimuka, uye ukobvu hwegomba pamberi pekudira kwekutanga.
Iko kusanganisa kwakamira kunobvisa zvakavanzika kukundikana mapoinzi
Mazhinji mafekitori anoendesa kucastings kune yechitatu-bato muchina zvitoro. Izvo zvinogadzira matatu enjodzi akaturikidzana: dimensional kudhiraivha pakati pekukanda uye machining, kurasikirwa kwezvinhu zvekuteedzera, uye kunonoka mhinduro pakukanganisa kwepateni. Isu tinomhanyisa ese ekudyara kukanda uye 5-axis CNC machining pasi peimwe ISO 9001-yakasimbiswa denga muQingdao. Kana pombi yepiston yasvika ichibva muchoto, inofamba yakananga kuZeiss Contura G2 CMM yedu-kwete kune chiteshi chemidziyo. Isu tinoyera zviyero zvakakandwa, tozvienzanisa nemhando dzakafanotaurwa dzekudzikira, uye togadzirisa inotevera wakisi pateni mukati memaawa makumi mana nemasere.
- AMS 5387 cobalt alloy zvikamu zvinopinda mhinduro annealing * pamberi * machining - kwete mushure - kudzikamisa microstructure uye kudzivirira kukanganisa panguva yekugaya.
- Yese yekukanda simbi inogamuchira yakazara spectral kuongororwa uye tensile kuyedzwa; mishumo inosanganisira chaiyo goho simba vs. ASTM A958 spec
- Kupedzisa kwepamusoro kunodzorwa kumagumo-kusvika-kumagumo: ceramic shell kuumbwa kunokanganisa se-cast-Ra values, iyo inosarudza kana isu tichishandisa pfuti peening kana electropolish post-machining.
Izvi hazvisi nyore-inotungamirwa nefizikisi kutonga. Winch centre shaft roller yakagadzirwa kubva kune ductile iron inofanira kuchengetedza kuoma kwe285 HB kumativi ayo ose. Kana kukanda kuchitonhora zvisina kuenzana, kugadzira kunoratidza nzvimbo dzakapfava. Yedu yehuni yekutarisa matanda tembiricha gradients ese makumi mapfumbamwe masekonzi panguva yekuzunza. Isu tinowiriranisa iwo matanda neakaoma mepu kubva kune ese apedzwa chikamu. Iyo data inodyisa kumashure mune wakisi pateni yekuisa mukati memukuvhu.
Kusimbiswa kwepasirese-kwete chete kutevedzera
Vamwe vatengesi vanonyora "ISO certified" uye "CNC inokwanisa" asi vanoshaya ruzivo rwekushandisa. Isu hatingosvitsi zviyero - tinoyedza tichipokana nemamodhi ekukundikana. Yedu cobalt alloy plugs yakaita 14,000 cycles mune yakateedzerwa oiri & gasi downhole nharaunda isati yaburitswa. Mavharuvhu ekudzvanya akaedzwa hydrostatically kusvika 1.5 × yakayerwa kudzvanywa, ndokuzoongororwa kuburikidza nedhayi inopinda uye ultrasonic kuyedzwa kwe subsurface discontinuities. Izvi hazvisi zvekuwedzera zvekusarudza. Iwo akavakirwa mukati medu wekukanda sevhisi sevhisi yekufambisa nekuti vatengi vanotumira zvikamu izvi mukuchengetedza-yakakosha masisitimu.
Isu tinocherekedzawo izvo *zvisingagone* kuburitswa nenzira yakavimbika - nekukurumidza. Mutengi akambotumira chidhirowa chesimbi ine madziro akatetepa (2.3 mm) ine maburi emukati akacherwa. Mainjiniya edu aimhanya-yekuyeresa patani yewakisi ndokuona kuyerera kwesimbi kwaizokonzera kutonhora. Panzvimbo pekutaura neupofu, isu takakurudzira nzira yakasanganiswa: kuisa mari-kanda muviri mukuru, ipapo CNC-muchina iwo emukati maficha. Izvo zvakachengetedza 37% mumutengo wakazara maringe nekuedza kumanikidza geometry kuburikidza nekukanda chete.
Kusarudza shamwari yako yebasa rekukanda wakisi
Bvunza mibvunzo mitatu usati waita:
- Vanogona here kukuratidza CMM mishumo yeazvino yakawanda yegiredhi yako chaiyo alloy-kwete generic samples?
- Vanoita ongororo yezvinhu zvinouya *uye* vanochengeta makuponi kubva mukupisa kwese kuti vaedzezve?
- Kana chiyero chikawira kunze kwekushivirira, vanodzosera chikamu chakakanganisika nemifananidzo yakatsanangurwa uye midzi-chikonzero chekuongorora-kana kungopa imwe yekutsiva?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. anopindura kuti hungu kune vose vari vatatu. Isu tinonyora nhanho yega yega yekuongorora, kuchengetedza marekodhi ese ekugadzirisa, uye kugovera yakazara traceability dossiers nevatengi. Sevhisi yedu yekukanda wakisi inotsigira prototype inomhanya diki sezvidimbu zvishanu uye kugadzira mavhoriyamu anosvika zviuru zvishanu pagore-pasina kushandura maturusi kana maparameter. Nokuti kuwirirana hakusi chinangwa. Ndiyo yekutanga.
Kana chirongwa chako chinotevera chichida kutendeseka pasi pekumanikidzwa kwakanyanya, kusagadzikana kwecorrosion mune zvehukasha, kana kuneta hupenyu hunodarika gumi⁷ cycles-tanga newax casting service inobata simbi seinjiniya, kwete hunyanzvi. Precision inotanga panonyungudika wakisi.
