Marka injineeradu sheegaan qaybaha qalabka wax soo saarka ee galvanizing, kaliya uma baahna qaybo - waxay u baahan yihiin qaabdhismeed dhismeed hoos yimaada shoogga kulaylka, xasilloonida cabbirka ka dib immersion zinc, iyo iska caabin daxalka oo soconaya 25+ sano jawiga warshadaha gardarrada ah. Taasi waa sababta aasaaska bamka saxda ah ee saxda ah, jidhka cadaadiska cadaadiska, iyo rullalulayaasha ulaha xarunta winch ay dhif uga yimaadaan saldhigyo guud. Waxay ka yimaadeen warshado loo dhisay xakamaynta birta-ma aha mugga.
Maxaa Ka Dhiga Qaybaha Qalab Wax Soo Saarka Galvanizing Run ah Warshada?
Qaybaha qalabka wax soo saarka galvanizing dhab ah Warshad ka hawlgasha isgoyska sayniska alloy, nidaamka kulaylka edbinta, iyo joomatari functional. Kuma filna in la tuuro birta ama birta mashiinka. Waa inaad saadaalisaa sida AMS 5387 cobalt alloy u dhaqmo inta lagu jiro galvanizing kulul: halka zinc uu galo micro-porosity, halkaas oo diiqada haraaga ah ay kiciso dagaal ee guri dhululubo ah oo 120-mm ah, sida nozzles-ku salaysan T800 ay u ilaalinayaan saxnaanta socodka socodka ka dib 450 ° C zinc qubeyska.
Waxaan aragnay macaamiishu inay diidaan 37% qaybaha dufcaddii kowaad-ma aha qalad farsamo, laakiin sababtoo ah sagxadaha ciidda-kabka ah ayaa xannibay qoyaan, taasoo keenta finan xilliga galvanizing. Kuwo kale waxay si khaldan u isticmaaleen wicitaanada GD&T: iyagoo tilmaamaya ± 0.05 mm flatness ee aasaaska bamka 600-mm iyadoon lagu xisaabtamin qallooca galvanizing kadib. Warshad run ah ma sugto guul darro. Waxay la mid tahay wareegga kulaylka ee xariiqda galvanizing inta lagu jiro dib u eegista naqshadeynta-waxayna hagaajisaa xaglaha qabyada ah, boosaska albaabbada, iyo hababka daaweynta kulaylka si waafaqsan.
Afar awoodood oo aan gorgortan lahayn
Warshad qalab wax soo saar ah oo lagu kalsoonaan karo ayaa bixisa afartan awoodood-ma aha sida sheegashooyinka suuqgeyn, laakiin sida la diiwaangeliyay, dhaqamada soo noqnoqda:
- Raadinta walxaha ilaa lambarka kulaylkaFure kasta oo cobalt-nickel ah, shubid kasta oo bir ah, saldhig kasta oo bamka birta aan-ka-soo-baxa ahi waxa uu xanbaarsan yahay falanqayn kiimiko oo buuxa (ASTM E353), warbixinnada qaab dhismeedka hadhuudhka, iyo hore u-galvanizing xogta xamaytida-ma aha oo kaliya shahaadooyinka-shiidalka.
- Xakamaynta habka isku-dhafka ah: Bacaad tuurista joomatari bulk + Mashiinka CNC ee daboolida sagxadaha + toogashada ka hor inta aan la xidhin daldaloolada dusha sare—waxaa lagu fuliyay hal saqaf hoostiisa iyada oo la wadaago qalabaynta iyo sii wadida xogta CMM lagu qiyaasay.
- Galvanizing-ogaysii dhammayn: Ma shiidi ka dib daahan zinc. Dhammaan cabbirrada muhiimka ah - tiirarka dunta, jeexjeexyada O-ring, taamyada-ku-habboonaanta-waxaa la hayaa * ka hor * galvanizing, oo leh gunnooyin lagu xaqiijiyay dhumucda zinc dhabta ah (oo lagu qiyaasay ASTM B602 oo kuubboonnada tijaabada ah oo ay weheliyaan wax soo saarka).
- Ansixinta shaqaynaysa ee ka baxsan sawirada: Jirka waalka cadaadiska lama "sameeyo" marka uu dhaafo CMM. Waxaa lagu ansaxiyay tijaabinta hydrostatic at 1.5 × cadaadiska shaqada, ka dibna lagu baaro zinc adhesion iyadoo la adeegsanayo tijaabooyinka cajaladaha iskutallaabta (ASTM D3359) ee labada goobood ee la farsameeyay iyo kuwa la shubay.
Maxay Cobalt Alloys u maamulaan Codsiyada Galvanizing Halis ah
Qaybaha Cobalt-nickel looma dooran sharafta. Waxay ku qeexan yihiin halka guuldarradu ay ka dhigan tahay wakhtiga dhimista, khatarta badbaadada, ama sii deynta deegaanka. AMS 5387 cobalt alloy 6 waxay ilaalisaa awoodda wax-soosaarka ee ka sarreysa 450 MPa xitaa 500 saacadood ka dib at 600 ° C - oo muhiim u ah valves baaskiil wadista inta u dhaxaysa dareeraha habka kulul iyo hawada jawiga ka hor inta aan galvanizing. Nozzles-ku-saleysan T800 waxay iska caabiyaan xamaasada inta lagu jiro kor u kaca ee shirarka winch-ga-sare, iyagoo ka hortagaya dildilaaca-yar-yar ee noqda jeexjeexyada zinc-ka.
Laakin alwaaxyada cobalt waxay u baahan yihiin khibrad-ma aha kaliya qalab. Waxaan aragnay dukaamada oo isku dayaya inay mishiinada AMS 5387 ku dhejiyaan carbide caadiga ah. Natiijadu? Nolosha qalabku waxay hoos u dhacday 80%, qallafsanaanta oogada ayaa kor u kacday ilaa Ra 3.2 µm, iyo jeex-jeex-yar ayaa abuuray cilladaha dhulka hoose. Hagaajintu ma ahayn "qalabka ka wanaagsan." Waxay ahayd quudin gaabis ah, keenista qaboojiye cryogenic, iyo nasinta diiqada mashiinka ka dib 920°C kahor dhammayn kasta. Heerkaas lahaanshaha nidaamka ayaa kala saaraya khabiirada iyo alaab-qeybiyeyaasha.
Doorashada Lamaanahaaga: Su'aalaha Muujinaya Kartida Dhabta ah
Ha weydiin "Ma samaysaa qaybo galvanizing?" Weydii kuwan beddelkeeda:
- "Na tus saddexdii bilood ee u dambeeyay ee aad ku dhejisey baaritaanka zinc adhesion ee saldhigyada bamka-birta-gaar ahaan natiijooyinka isdhaafka ah ee qaybaha kor u kaca vs.
- "Sidee ku xaqiijin kartaa xasilloonida cabbirka 420-mm dhexroorka bamka bamka bisinka guriyeynta ka dib?
- "Waa maxay waxa ugu badan ee aad ka kooban tahay silikoon ee la ogol yahay ee ku jira birta ductile ee loogu talagalay shubista-galvanizing-iyo sidee ayaad u xaqiijisaa kulaylkiiba?"
Haddii jawaabaha ay tixraacaan dulqaadka ISO 1461 adigoon sheegin ASTM A123/A153 hababka xaqiijinta dhumucda zinc, ka bax. Haddii ay sheegaan "daawaynta kulaylka caadiga ah" iyada oo aan loo magacaabin qalooca wakhtiga qoynta/heerkulka ee daawahaaga gaarka ah, sii wad.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
Iyada oo ku saleysan Qingdao, QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. waxay dhistaa qaybaha qalabka wax soo saarka galvanizing halkaasoo aragtidu ay la kulanto xaqiiqada kulaylka. Xarunteeda u hoggaansan ISO waxay waddaa maal-gashi iyo ciid dhinac-dhinac-dhinac leh oo leh mashiinno dhidibo badan leh oo CNC-sidaa darteed biibiile daawaha cobalt ah waa la tuuri karaa, kulayl-ku-daweyn, mashiin-dhammayn, iyo zinc-tijaabin la'aanteed iyada oo aan la helin gacan-ka-hadal xarunta. Jidh kasta oo cadaadisku waxa uu sido baafinta walxaha buuxa. Aasaaska bamka kastaa waxa uu maraa kormeerka CMM ka hor iyo ka-daba-galka-galvanizing simulator. Qayb kasta oo ka mid ah AMS 5387 waxay raacdaa khariidad dhumucda zinc-kaliya maaha inaad gudubto/fashilanto stamps.
Shaqadooda laguma qeexin tirooyinka buugaagta. Waxaa lagu qeexaa waxa badbaaday: rullaluistulaha xarunta T800 winch center ka shaqeeya 18,000 saacadood wiishashka dekedaha Koonfur-bari Aasiya; fur AMS 5387 ah oo lagu xirayo wareegyada hydraulic ee saliidda & gaaska badda woqooyi; Aasaaska bamka birta ah oo haya daacadnimada cabbirka ka dib shan wareeg oo dib-u-galvanizing ah ee dhirta biyaha wasakhda ee Yurub.
Injineerada soo saara galvanizing qalabka wax soo saarka shuraakada warshadda, mitirku maaha oraahda ugu hooseysa-waa nolosha wareegga ugu dheer ee la xaqiijiyay. Taasi waxay ku bilaabataa edbinta birta, ee ma aha xawaaraha mashiinka. Taasi waa meesha saxda ah ay ka bilaabato - iyo meesha QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. gaarsiiya.
