Xa iinjineli okanye abaphathi bokuthengwa kwempahla befuna ukuphosa umzi-mveliso wexabiso lesinyithi ukucaphula, abafani nje amanani-bavavanya ulungelelwaniso lobugcisa, ukunyaniseka kwezinto eziphathekayo, kunye nokuthembeka kwekhonkco lokubonelela. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Siye sacutshungulwa ngaphezu kwe-12,000 imiyalelo yokuphosa ukususela ngo-2018-ininzi yemizimba yevalve ye-hydraulic, iinxalenye zempompo ye-cobalt-alloy, kunye ne-winch center shaft rollers phantsi kwe-ASME B16.34 okanye i-ISO 8502-3 yokuthotyelwa. Into esiyibona mihla le: abathengi abacaphula ngokusekelwe kubunzima bodwa bahamba kunye namalungu aqhekekile kwi-bar ye-220, ngelixa abo babandakanyeka kwangethuba ekukhetheni i-alloy, i-gating design, kunye ne-post-cast-cast stress relief bafumana ukusebenza okuphindaphindiweyo-nokuba kwi-T800 superalloy castings sandings.
Kutheni "Ukuphosa iFactory yexabiso leMetal" ayisiyiyo inombolo enye
Ixabiso elicatshulweyo lentsimbi okanye i-stainless steel castings libonisa izinto ezine ezingenakuxoxisana-hayi enye. Okokuqala: isiqinisekiso somgangatho wezinto. I-AMS 5387 ingxubevange ye-cobalt ayinaxabiso njenge-ASTM A126 Udidi lwentsimbi B. Okwesibini: ukuntsokotha komda. I-piston pump cylinder housing ene-± 0.05 mm GD & T callouts kwi-12 ibhore yangaphakathi ixabisa i-3.2 × ngaphezu kweplate yesiseko esisicaba sobunzima obufanayo. Okwesithathu: inkqubo indlela. Utyalo-mali lunika unyamezelo olungqongqo kodwa longeza i-18–22% phezu kokugalelwa kwesanti kwiindawo ezingaphezulu kwe-15 kg. Okwesine: Ubungakanani bebhetshi logic. Siphula nakwi-tooling kwiiyunithi ze-47 zentsimbi ephakathi-eziyinkimbinkimbi-i-odolo ezingaphantsi kweendleko zeshifti ukuya kwi-part-part machining allowances.
Kutshanje siye sabala amaxabiso ezindlu zevalvu yoxinzelelo lwabathengi baseYurophu (intsimbi engenasici CF8M, 14.2 kg, ixesha lokukhokela leeveki ezili-12). I-RFQ yabo yokuqala idweliswe kuphela ubunzima kunye nokugqiba. Xa siqhuba uhlalutyo olupheleleyo-kuquka ukuhlolwa kwe-X-ray nge-ASTM E94, isisombululo se-annealing kwi-1050 ° C ± 5 ° C, kunye nokuqinisekiswa kwe-CMM ye-37 imilinganiselo ebalulekileyo-isicatshulwa sokugqibela sasiyi-28% ephezulu kune-benchmark yabo. Kodwa inxalenye iphumelele i-100% yovavanyo olusebenzayo kwi-bar ye-350. Loo msantsa? Yayingelulo uphawu. Yayiyi-metallurgical accountability.
Iindleko ezine zabaqhubi onokuzilawula
Uhlahlo lwabiwo-mali lwakho luxhomekeke ngaphantsi kwimida yababoneleli kwaye ngaphezulu kwizigqibo ezenziwe ngaphambi kokuba kugalelwe umngundo wokuqala. Nantsi into eshukumisa inaliti:
- Ukutshintshwa kwengxubevange ngophawu lobunjineli: Ukutshintsha ukusuka kwi-T800 cobalt ukuya kwi-AMS 5737 kunciphisa ixabiso lezinto eziphathekayo nge-41%, kodwa kuphela ukuba ukushisa okusebenzayo kuhlala ngaphantsi kwe-550 ° C kunye namazinga okukhukhula ahlala phantsi kwe-0.012 mm / ngonyaka.
- GD&T ingqiqo: Ukuqinisa ukunyamezela kwe-positional kwi-in-functional mounting hole ukusuka kwi-± 0.2 mm ukuya kwi-± 0.08 mm yongeza i-17% kwixesha lokugqiba i-CNC-kunye nexabiso le-zero kubomi benkonzo.
- Urhwebelwano lokugqitywa komphezulu: I-Ra 1.6 µm kwiindlela zokuhamba zithintela i-cavitation; I-Ra 6.3 µm kwiiflange zesakhiwo igcina i-9% ekudubuleni ngaphandle kokubeka esichengeni ukulayishwa kwangaphambili kwebholiti.
- Ukudityaniswa kwebhetshi: Ukudibanisa izindlu ezintathu zempompo ezinomthamo ophantsi kumjikelo omnye wokuphatha ubushushu kunciphisa iindleko zokusetyenzwa kwe-thermal ngama-33%-ukuba iijometri zivumela ukufudumeza okufanayo / ukupholisa.
Silandelela yonke into eguquguqukayo kwideshibhodi yethu yokucaphula. Kwikota yokugqibela, i-64% yabathengi abaye bahlaziya imizobo besebenzisa ingxelo yethu yokwenziwa kwezinto banciphise iindleko zizonke zokufika nge-11-29%. Awona mpumelelo mkhulu avela ekubekeni ngokutsha izinyusi ukuze kupheliswe iinyembezi ezishushu-hayi ekuthethathethwaneni ngeentlawulo ze-nickel ezongezelelweyo.
Yeyiphi “Ifektri eNgqongileyo” eneneni ehambisayo (kwaye ayiyenziyo)
"Ifektri ethe ngqo" ithetha ukuba akukho phawu losasazo-kodwa oko akuthethi ukudlula ubuchule benkqubo. Abanye abathengi bacinga ukuba ukusika umntu ophakathi kuphelisa yonke into. Inyani: Indawo yethu eqinisekisiweyo ye-ISO 9001 ityala imali eyi-14.3% yengeniso kungqinisiso lwelebhu yesinyithi, isiqinisekiso sobuchwephesha be-NDT, kunye nokujongwa kwexesha lokwenyani lobushushu bomlilo. Olo tyalo-mali lubonisa njenge-0.0% ye-scrap rate kwiibhetshi ze-AMS 5387 xa kuthelekiswa ne-avareji yoshishino ye-8.7%.
Kodwa ukuthe ngqo kwefektri kukwathetha ukungafihli kwizithintelo. Asiyi kucaphula imilomo ye-cobalt alloy efunekayo zombini Ra 0.4 µm ukugqiba kwangaphakathi kwaye I-100% i-porosity-free-free wall sections ngaphantsi kwe-2.3 mm ubukhulu-kuba i-physics imida yoxinaniso olufikelelekayo kuloo geometry. Endaweni yoko, sicebisa isisombululo esixubileyo: iqokobhe lotyalo-mali + oluchanekileyo lokusila i-ID. Iindleko zonyuka nge-12%, kodwa isivuno sitsiba ukusuka kwi-58% ukuya kwi-99.4%.
Lowo ngumahluko phakathi komthengisi kunye neqabane: ukwazi ukuba ungatsho nini "hayi" ukukhusela itekeni yakho yokuthembeka.
Indlela yokufumana iNgcaciso yeFactory yeXabiso yeMetal echanekileyo-Fast
Iingcaphuno zethu ezikhawulezayo ezichanekileyo-eziziswe phantsi kweeyure ezingama-72-zabela iimpawu ezintathu:
- Imizobo iquka izakhelo ezipheleleyo ze-GD&T, i-callouts yokugqiba umphezulu, kunye ne-spec yemathiriyeli enemeko yonyango lobushushu (umzekelo, “i-ASTM A494 M30C, iSolution Annealed & Quenched”).
- I-RFQ ichaza iimfuno zokusebenza: uxinzelelo oluphezulu lokusebenza, imidiya ye-fluid, imijikelo elindelekileyo, kunye nokubaluleka kwemodi yokusilela (ukuvuza vs. ukudinwa vs. ukhukuliseko).
- Umxhasi wabelana ngoqikelelo lomthamo wonyaka-hayi nje ubungakanani beodolo-ukulungelelanisa i-amortization yezixhobo kunye nocwangciso lwe-inventri.
Siqinisekisa zonke iikowuti ngokuchasene nokutya kwamaxabiso ezinto eziphathekayo, iilogi zomthamo weziko, kunye neshedyuli yokulinganisa iCMM. Akukho qikelelo. Akukho zibambeli. Ukuba umzobo wakho ubonisa iradiyasi eyi-0.8 mm kwikona yoxinzelelo oluphezulu, siya kuyiflegi-kwaye sikubonise idelta yobomi bokudinwa phakathi kwe-R0.8 kunye ne-R1.2 kwimveliso ye-FEA.
Kwiinjineli ezifuna isiqinisekiso-hayi nje inani-ukuphosa umzi-mveliso wexabiso lesinyithi iqala ngolwimi lobuchule ekwabelwana ngalo. Ndwendwela https://www.tsingtaocnc.com ukuhambisa iRFQ yakho elandelayo ngamanqaku obunjineli. Siza kuphendula nge-line-item breakdown, imephu yenkqubo, kunye nesicwangciso solawulo lwe-dimensional-hayi nje ispredishithi.
