Ulahleko olulahlekayo lwezigqibo zasefektri azifane zixhomekeke kwinani elinye. Bajongana nokuqonda indlela ukhetho lwemathiriyeli, ukuntsonkotha kwenxalenye, kunye nomthamo wemveliso unxibelelana-emva koko ulungelelanisa ezo ziguquguqukayo kunye neemfuno zakho zokusebenza kunye nexesha lokuhambisa. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Siye sacatshulwa ngaphezu kweeprojekthi zotyalo-mali ezili-1,200 ukususela ngo-2018. Siye sabona abathengi bebhajethi ye-8,500 yeedola enye ye-AMS 5387 ye-cobalt alloy pump yezindlu-kuphela ukuqonda kamva ukuba i-dimensional ifuna ukuzinza phantsi kwe-220 mold yoxinzelelo, i-bango eqinile ye-220 mold 1 ukuqinisekiswa kunye neendawo ezintathu zokuhlola ezongezelelweyo. Ayilophawu lolo. Yifiziksi yenziwe yabonakala.
Abaqhubi abane beXabiso lokwenyani leHlabathi ongenakubahoya
Idatha yomgangatho wevenkile yethu ibonisa ezi zinto zine zenza i-87% yeendleko zokugqibela ezilahlekileyo zokwahluka kwe-wax-ngaphezulu kakhulu kunexabiso lempahla ekrwada iyodwa.
- Icandelo lejometri liyalela ukuntsonkotha kokungunda: Izindlu ze-piston pump cylinder kunye neziteshi zokupholisa zangaphakathi kunye ne-0.015 mm ukunyamezela kobunzima bodonga kufuna i-12 + i-ceramic shell dips kunye ne-dewaxing elawulwayo kwi-122 ° C-kungekhona umgangatho we-90 ° C. Oko kongeza iiyure ezingama-22 zomsebenzi kunye nokuqinisekiswa komjikelo we-thermal ezimbini.
- Ibakala le-Material lichaza i-process overhead: I-T800 ye-cobalt-based alloy iyancibilika kwi-1,360 ° C kwaye iyancipha i-2.4% ekuqinisweni-ngokuchasene ne-1.8% ye-316 engenasici. Oko kufuna isango lokungena ngokwesiko, amazinga okugalela kancinci, kunye nokuqinisekiswa kweX-reyi emva kokuphoswa. Lindela i-18–24% yokuqhuba iprimiyamu ngaphezu kwamabanga aqhelekileyo.
- Ubungakanani bebhetshi butshintsha uqoqosho lweeyunithi: Ngaphantsi kweziqwenga ezili-15, i-amortization yezixhobo ilawula. Phakathi kweeyunithi ze-15-120, ukusebenza kakuhle kwabasebenzi kuphezulu. Ngaphaya kwe-120, sitshintshela kwi-automated shell handling-ukusika iyunithi nganye yomsebenzi nge-37%, kodwa ifuna ukuzinikela komyalelo omncinci.
- Ubunzulu bokuhlolwa bulinganisa ngokungaqhelekanga: I-CMM yokukhangela yonke into kwi-winch centre shaft roller ixabisa i-$ 310 / iyunithi. Isampula nganye isiqwenga sesi-5 siyihlisa siye kuthi ga kwi-95 yeedola-kodwa kuphela ukuba i-callouts ye-GD&T iyakuvumela. Sibhala zonke izigqibo kwipakethi yePPAP; akukho zingqikelelo ezisindayo kuphononongo lwenqaku lokuqala.
Kutheni "uMgangatho" oLahlekileyo weWax yokuphosa iindleko zeFactory Quotes zisilela phantsi koxinzelelo
Abanye ababoneleli bacaphula i-12 yeedola / kg kwiintsimbi zentsimbi. Oko kuyasebenza-kumacandelo aneefayili ze-R10, i-±0.5 mm yokunyamezela ngomgca, kwaye akukho zimpawu zangaphakathi. Kodwa xa umzimba wevalve yehydraulic ufuna i-0.05 mm ukungqukuva kumbhobho ongama-42 mm, eso sicatshulwa “sesiqhelo” siyanyamalala. Siye sabukela abathengi abathathu baseNyakatho yaseMelika babuyela kuthi emva kokungaphumeleli kweengcaphuno ezivela kwiifektri ezinexabiso eliphantsi: omnye ufumene i-17% ye-porosity kwiindlela ezihamba phambili ezihamba phambili; enye ifumene i-0.12 mm yokutshintsha kwengundoqo kwigumbi lokulinganisa uxinzelelo-ukunikezela yonke ibhetshi ingasebenzi.
Umahluko ayiloxabiso. Luqeqesho lwenkqubo. Isixhobo sethu esithobela i-ISO sisebenzisa izithelekisi zokukhanya kwinqaku lokuqala lokukhangela iprofayile ngaphambi kokudutyulwa kweqokobhe. Siqinisekisa i-ceramic slurry viscosity ngeyure-kungekhona kanye kwishifti nganye. Kwaye yonke i-cobalt-nickel casting idlula uhlalutyo lwe-spectral ngaphambi kokugalelwa ukuqinisekisa umlinganiselo we-Cr/Co/Ni ngaphakathi kwe-± 0.3%. Oku akukho ngaphezulu. Yindlela okhusela ngayo amazinga e-scrap ngaphezulu kwe-23% kwi-high-alloy runs.
Silwakha njani Uqikelelo lweendleko zeFactory eziLahlekileyo eziLahlekileyo (Inyathelo ngenyathelo)
Siqala ngomzobo wakho-hayi ibhajethi yakho. Nantsi into eyenzekayo ngokulandelayo:
- GD&T deconstruction: Senza imephu yonke idatha, iprofayile, kunye ne-ruout callout ngokuchasene nesakhono sethu sematriksi. Ukuba i-spec yakho ibiza i-0.005 mm cylindricity kwi-35 mm OD, siyifake iflegi ngokukhawuleza-singakwazi ukuyibamba, kodwa ibangela unyango olusisinyanzelo lobushushu kunye nokunciphisa uxinzelelo loxinzelelo.
- Uphicotho lokulandeleka kwezinto: Siyaqinisekisa iingxelo zovavanyo lokusila kuzo zonke iindawo zobushushu. Kumacandelo e-AMS 5387, sifuna iilogi ezipheleleyo ze-chemistry-kungekhona nje iinkcazo zokuthotyelwa. Oku kuthintela ukuphinda kusebenze kwakhona okuneendleko eziphezulu xa umxholo we-Mo ukhukuliseka ngaphandle kwe-28.5–29.5%.
- Inkqubo yokulinganisa: Sisebenzisa isoftware yokuqukuqela yobunikazi, sibonisa iipateni zokuzalisa isinyithi kwijometri yakho. Ukuba umngcipheko wesiphithiphithi ungaphezulu kwama-63% kwindawo yokungena ivalvu, siyila ngokutsha isango lokungena—nangaphambi kokucaphula. Akukho nto imangalisayo kwinqaku lokuqala.
- Ulungelelwaniso lweprotocol yokuhlola: Sityikitya isicwangciso sakho sokuhlola. Ukuba ufuna ukuqinisekiswa kwe-microstructure nganye nge-ASTM E112, sicwangcisa ixesha lelebhu ngaphambili. Ukuba umphezulu ogqityiweyo kufuneka ubethe i-Ra 0.8 µm kubuso obutywiniweyo obungoomatshini, sabe iipasi zokupholisha kwishedyuli-hayi njengengcinga yamva.
Yintoni oyifumanayo ngaphaya kweQuote
Inani elichanekileyo elilahlekileyo lokulahla ixabiso lomzi-mveliso libalulekile-kodwa kuphela xa libonisa inyaniso. Okubaluleke ngakumbi kukwazi ngokuthe ngqo apho imali yakho iya khona: i-31% yokwakhiwa kwegobolondo ye-ceramic echanekileyo, i-22% yokugalela i-vacuum-assisted kunye ne-cooldown elawulwayo, i-19% ye-CNC machining yeendawo zokutywina ezibalulekileyo, i-14% ye-NDT kunye nokuqinisekiswa kwe-CMM, kunye ne-14% kumaxwebhu, ukulandelelwa, kunye ne-PPAP yendibano yephakheji.
Kwi-QINGDAO QIANGSENYUAN TECHNOLOGY, yonke isicatshulwa sibandakanya ukuchithwa kwento yomgca ebophelelwe kwimigangatho ye-ASME Y14.5 kunye nolawulo lwethu lwangaphakathi lwenkqubo. Asikufihli umsebenzi "kwizinto ezahlukeneyo." Asihlanganisi ukuhlolwa. Uyabona iindleko zokubamba i-± 0.025 mm kwi-flange ye-120 mm ekhulayo-kwaye kutheni ukutsiba olo lawulo kunobungozi bokungahambi kakuhle kwindibano ye-winch yemoto yobunjineli.
Uhlahlo lwabiwo-mali oluchanekileyo luqala ngokubonakala okuchanekileyo. Hayi i-avareji. Hayi uluhlu. Hayi "ukuqala ukusuka" amanani. Iqala ngokwazi-ngaphambi kokuba kuqale ukuphosa-indlela ukhetho lwakho loyilo oluguqulela ngayo kumanyathelo enkqubo, amasango okuhlola, kunye nabaqhubi beendleko ezinokulinganiswa. Nantso indlela ohamba ngayo ukusuka kuqikelelo ukuya kwintembeko yobunjineli.
