Xa iinjineli zichaza a imveliso yokugalela ngesinyithi, abagcini nje uku-odola iindawo-baqinisekisa ukuzinza kwe-dimensional phantsi kwe-350-bar yoxinzelelo lwe-hydraulic, ukunyaniseka kwe-microstructure emva kokuhamba ngebhayisikili ye-thermal, kunye nokugqiba umphezulu ochasene ne-slurry e-abrasive kwi-oilfield pump housings. Leyo yinyani yokusebenza emva kwayo yonke i-cobalt alloy nozzle okanye i-AMS 5387 icandelo lempompo ethunyelwe ukusuka eQingdao.
Kutheni "ithembekile" ingaThengisi-Ilinganisiwe kwiiMicrons kunye neeNgxelo zeMetallurgical
Sibone iiprojekthi ezininzi kakhulu zimile kwinqanaba le-prototype-hayi ukusuka kwiziphene zoyilo, kodwa ukusuka ekungahambelani kwesakhiwo sengqolowa okanye iziqinisekiso zemathiriyeli ekrwada. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., ukuthembeka kuqala ngaphambi kokugalelwa kokuqala: ii-ingots eziqinisekisiweyo ze-T800 ezisekelwe kwi-cobalt zifika kunye nokulandelwa kobushushu obugcweleyo; iimolds zesanti zifumana imephu yokufuma kwangaphambili yokubhaka; amaqokobhe otyalo-mali afakwa kwi-X-ray ye-voids yangaphakathi ngaphambi kokuba i-dewaxing. Akukho bhetshi iya phambili ngaphandle kokuqinisekiswa ngokuchasene ne-ASTM A494, ISO 8062, kunye neefowuni ezikhethekileyo ze-GD&T.
Oku asikokuthobela ithiyori. Kwiprojekthi ye-oyile yaseMntla Melika, i-piston pump cylinder yendlu ayiphumelelanga kuvavanyo lokudinwa kwimijikelo ye-12,000-kungekhona ngenxa yempazamo yomatshini, kodwa ngenxa yokuba isanti yomthengisi yangaphambili isetyenziselwe i-silica ebuyiselweyo kunye nokutshiswa okuguquguqukayo kwe-binder. Satshintshela kwi-silica edibeneyo enyulu + i-phenolic resin, yongeza kwi-process ultrasonic imephu yobukhulu kumacandelo amathathu abalulekileyo eludongeni, kunye nobomi benkonzo eyandisiweyo ukuya kwimijikelezo ye-42,000. Umahluko wawungekho kumzobo-yayikwinkqubo yoqeqesho efakwe kuyo yonke ilog yeshift.
Iindidi ezine zeeMveliso, iNjineli enye yobuNjineli
Ipotfoliyo yabo ayibanzi-igxile apho ukusilela kuneziphumo:
- CNC oomatshini iindawo: I-Multi-axis contouring yezindlu eziqinileyo eziqinileyo, kunye nokuqinisekiswa kwe-CMM engaphakathi kwi-12 amanqaku e-datum inxalenye nganye
- Amacandelo e-cobalt-nickel alloy: Imilomo ye-AMS 5387 kunye neeplagi, i-post-heat-treat eyenziwe ngomatshini ukubamba i-± 0.015 mm ebusweni bokutywina obubalulekileyo
- Ukuphoswa kwentsimbi: Iziseko zempompo ezine-nodularity elawulwayo (ASTM A536 Grade 65-45-12) kunye nokunciphisa uxinzelelo
- Intsimbi kunye neesanti zentsimbi: I-Winch center shaft rollers eyenziwe yavela kwi-ASTM A182 F22, emva koko i-investment-cast kunye nokuqina komkhombandlela
Qaphela ipateni: lonke udidi lusebenza kwindlela yomthwalo osebenzayo-i-hydraulic containment, ukuhanjiswa kwe-torque ejikelezayo, okanye ukuxhatshazwa kwe-abrasive wear. Azikho "izinto zekhathalogu eziqhelekileyo." Nokuba "iivalvu zoxinzelelo" zabo zenziwe ukuba zihambelane neegophe ezithile ze-actuator torque kunye namazinga okuvuza kwesihlalo nge-API RP 590.
Udibaniso oluthe nkqo olunikezela ngolawulo-hayi nje iintloko
Ezinye iifektri zibanga "ukudityaniswa okupheleleyo" ngelixa zikhuphela ngaphandle unyango lobushushu kubathengisi beqela lesithathu ngamaxesha okukhokela kweentsuku ezili-14. I-QINGDAO QIANGSENYUAN ineziko zayo zokufunxa, imigca yokudibanisa isisombululo, kunye neendawo zokuhlambela eziphantsi kophahla olunye oluqinisekisiweyo lwe-ISO 9001. Xa umthengi waseYurophu efuna iiyunithi ezingama-300 zemilomo yengxubevange ye-cobalt ene-Rockwell C58–62 yokuqina kunye ne-Ra ≤0.4 µm yokugqiba komphezulu, enye indlela yayiza kuthetha ukulungelelaniswa kookontraka abancinci abane, umngcipheko we-oxidation ye-interfacial ngexesha lokudluliselwa phakathi kokuphathwa kobushushu kunye nokusila.
Kunoko, bagqiba ukulandelelana konke-ukusuka kwi-investment casting ngokusebenzisa i-HIP (i-hot isostatic pressing), isisombululo se-anneal, i-ID echanekileyo yokugaya i-ID / i-OD, kunye nokuhlolwa kokugqibela kwe-optical-kwii-18 iintsuku zokusebenza. Isitixo? Akukho handoffs. Akukho zilophu zokuphinda zisebenze. Iiprofayili zobushushu ezibhalwe nje, izixhobo zembuyekezo zokunxiba, kunye nengxelo yexesha lokwenyani yoburhabaxa efakwe ngqo kwiirejista ze-CNC.
Ukuhanjiswa kweGlobal ngaphandle kokuNxibelelana kweHlabathi
Bathumela ngenqanawa kumazwe angama-23-kodwa bangaze balalanise ekulandeleni umkhondo. Yonke into ethunyelwayo ibandakanya idosi yedijithali: iingxelo zovavanyo lwemathiriyeli ekrwada, ukuphoswa kweefilim zeradiography, iingxelo zokuhlolwa kwe-CMM ezineengqikelelo ezitenxileyo ezinombala, kunye neetshathi zomjikelo wonyango lobushushu ezigximfizwe ngabasebenzi abaqinisekisiweyo be-NADCAP. Kubasasazi be-Southeast Asia, bafakela iikhowudi ze-QR ekupakisheleni iziliphu ezinxibelelana needashbhodi zemveliso ephilayo ebonisa amaxesha okumjikelo okwenyani vs.
Oko kucaca kubalulekile xa iqela lakho lobunjineli kufuneka liqinisekise unobangela wokusilela kwentsimi. Kunyaka ophelileyo, i-OEM yaseJamani ilandelele isihlalo sevalve evuzayo ibuyela kwindawo enye yobushushu-isebenzisa kuphela inombolo yesiriyali efakwe kwindawo kunye nedosi yedijithali. Kwiiyure ze-72, babenohlalutyo lwe-metallurgical oluqinisekisa ukuhlukaniswa kwe-carbide yendawo, kunye neprotocol ehlaziyiweyo yokugalela yaphunyezwa kuzo zonke iibhetshi ezizayo.
Ukuba ufuna i imveliso yokugalela ngesinyithi ephatha i-GD & T callouts yakho njengezivumelwano zomthetho, iqinisekisa iipropati eziphathekayo ngaphambi kokusika isinyithi, kunye neenqanawa ezinembali epheleleyo kunye ne-thermal-hayi nje uluhlu lokupakisha-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. isebenza apho ukuphosa okuchanekileyo kuhlangana noxanduva loshishino. Amaxwebhu abo esayithi hayi nje into abayenzayo, kodwa indlela nganye ingcaciso esinda ngayo kuxinzelelo lwehlabathi lokwenyani. Ayingolawulo lwekhonkco lokubonelela. Intsebenziswano yobunjineli, ilinganiswa kwii-microns, i-megapascals, kunye nexesha eliphakathi phakathi kokusilela.
