Xa iinjineli zicacisa iinxalenye ze-alloy ze-Monel, azikhethi nje izinto eziphathekayo-zibophelela ekuxhathiseni ukubola, ukuzinza kwe-thermal, kunye nokuthembeka kolwakhiwo kwiindawo apho ukungaphumeleli kungeyona inketho. Nangona kunjalo ukukhangela ezo ndawo ngokungaguqukiyo, ngonyamezelo oluqinileyo kunye nokulandelelwa ngokupheleleyo, kuhlala kungumngeni oqhubekayo kumaqela okuthenga kuyo yonke ioyile negesi, iinkqubo zoxinzelelo olukhulu, kunye nabavelisi bempompo yoxinzelelo oluphezulu. Yiyo loo nto ii-OEM ezininzi zehlabathi ngoku zijikela kwi-a Iinxalenye zeMonel alloy factory ephatha ingqibelelo ye-metallurgical njengento engenakuxoxisana-hayi njengebhokisi yokukhangela.
Kutheni iMonel ifuna ngaphezulu koMatshini oMgangatho
I-Monel 400 kunye ne-K-500 azikho nje i-nickel-copper alloys. Baxhathisa amanzi olwandle, i-hydrofluoric acid, kunye nokunciphisa i-acids apho i-stainless steels ingaphumeleli-kwaye igcina amandla kumaqondo okushisa e-cryogenic. Kodwa loo ntsebenzo iza norhwebo-offs: conductivity low thermal, ukuziphatha nzima, kunye nokunxitywa izixhobo ndlongo. Siye sabona abathengi befumana iinxalenye ezinemikrozo emincinci kufutshane nemimandla echaphazeleke bubushushu emva kwe-welding, okanye i-dimensional drift ngexesha lokugqitywa kwe-multi-axis-imiba eneengcambu ezingekho kuyilo, kodwa kumazinga okutya angaguqukiyo, isitokhwe esingaqinisekisiweyo, okanye iiprothokholi ezilahlekileyo zokunciphisa uxinzelelo.
Ulungiso alukho "oomatshini abangcono." Luqeqesho lwenkqubo kulo lonke ikhonkco lexabiso. Kwi-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., yonke i-odolo ye-Monel iqala ngokuqinisekiswa kwengxelo yokuvavanya-kungekhona nje ukuqinisekiswa kwebakala, kodwa ukuqinisekiswa kwemilinganiselo ye-Ni / Cu / Fe yangempela, ubungakanani bengqolowa, kunye nobunzima obuchasene ne-ASTM B164 kunye ne-AMS 4675. Ukuba i-billet ayihlangabezani ne-spec, ayikhe ithinte i-CNC.
Udibaniso oluthe nkqo oluzinzisa ukuSebenza
Uninzi lwababoneleli abakhuphela ngaphandle, ukwenziwa komatshini, okanye unyango lobushushu. Oko kudala izithuba: ukuphosa porosity ephosiweyo phambi komatshini; umphezulu ongalinganiyo ukugqiba emva kokucoca; i-dimensional shift post-stress relief. I-QINGDAO QIANGSENYUAN iphethe ulandelelwano olupheleleyo-ukuphosa utyalo-mali, i-5-axis CNC machining, isisombululo se-annealing, kunye nokugaya okuchanekileyo-konke phantsi kophahla oluqinisekisiweyo lwe-ISO 9001 eQingdao.
Oku akukho malunga nokongiwa kweendleko kuphela. Imalunga nolawulo. Ngokomzekelo, xa umatshini we-Monel K-500 wepompo yezindlu kunye ne-± 0.01 mm GD & T callouts, iqela labo lihlengahlengisa iiparameters zokusika * ngexesha langempela * ngokusekelwe kwi-process CMM scans-kungekhona emva kokuhlolwa kokugqibela. Badibanisa imijikelo yonyango lobushushu ngqo kwiprogram ye-NC ukuze ukuguqulwa kwe-thermal kuhlale ngaphakathi kweebhanti zokunyamezela. Kwaye ngenxa yokuba baphosa kunye nomatshini ngaphakathi endlwini, bayawunqanda umngxunya oqhelekileyo wokucoca iindawo ezibalulekileyo ze-microstructure ezenziwe ngexesha lokuqina.
- IMonel 400 imizimba yevalve yoxinzelelo: yenziwe ngoomatshini ukusuka kumakhonkco agalelwe icentrifugally, hayi ibha elenziweyo, igcina ukuhamba okuziinkozo okuya kwicala.
- Izindlu ze-K-500 zepiston pump cylinder: luthotyiwe uxinzelelo *phambi* kokukruqula okokugqibela, emva koko kuqinisekiswe ngovavanyo lwe-ultrasonic
- Iiflange zeMonel zesiko ezine-ASME B16.5 zokulinganisa: umphezulu-ugqitywe ukuya kwi-Ra ≤0.4 µm, kunye neengxelo zovavanyo lwesitshizi setyuwa zibandakanyiwe
Apho Amava Abetha Iikhathalogu
Ezinye iifektri zicaphula iinxalenye zeMonel zisebenzisa iikhowudi zemathiriyeli yegeneric kunye neendlela eziqhelekileyo zesixhobo. QINGDAO QIANGSENYUAN ayifuni. Iinjineli zabo bakhe ngaphezulu kwe-320 yezixhobo zeMonel ze-hydraulic manifolds ekude nonxweme-nganye ifuna amaqhinga akhethekileyo okupholisa, amabakala e-carbide yesiko, kunye nokulungiswa kwe-vibration-dampenation. Bayazi ukuba impendulo yokuqina kweminyaka ye-Monel K-500 ithetha ukuba inxalenye eyenziwe ngoomatshini namhlanje inokufuna ukujongwa kwakhona emva kweeyure ezingama-72 ukuba igcinwe kubushushu obuphakathi. Ke babhaka uxinzelelo olushiyekileyo phambi kokuhlolwa kokugqibela.
Bakwabonisa imingcipheko yoyilo kwangethuba. Omnye umxhasi wathumela umzobo we-Monel 400 winch shaft ene-0.8 mm ubukhulu bodonga malunga ne-120 mm bore. Uphononongo lwabo lwe-DFM lubonise ukuba ijometri iya kukhwela ngexesha lonyango lobushushu. Esikhundleni sokucaphula-kwaye basilele kamva-bacebise isakhiwo sembambo esilungisiweyo kwaye basiqinisekisa nge-FEA simulation. Inxalenye yadlula uvavanyo lwe-hydrostatic kwi-bar ye-420, okokuqala.
Yile ndlela a Iinxalenye zeMonel alloy factory ufumana ukuthenjwa: hayi ngokuthembisa ngokugqibeleleyo, kodwa ngokuveza ukungaqiniseki phambi kokuba isinyithi sishukume.
Unikezelo onokuthi ulucwangcise
"Ukuthembeka" akukho malunga nesantya-kumalunga nokuqikelelwa. I-QINGDAO QIANGSENYUAN isebenzisa ukucwangciswa okubhityileyo kunye nesicwangciso somthamo esingenabuffer. Akukho kubaleka ixesha elongezelelekileyo. Akukho ikontraki engaphantsi yomzuzu wokugqibela. Iiodolo zePrototype zithunyelwa kwiintsuku ze-18-22. I-Midium-volume runs (50-500 pcs) itshixe ngemihla yokuhanjiswa ngaphambi kokwamkelwa kwe-PO-kuba ii-furnaces zabo zokuphosa, iiseli ze-CNC, kunye neelebhu ze-metrology zonke zicwangciswe ngokufanayo, kungekhona ngokulandelelana.
Yonke into ethunyelwayo iquka ukulandeleka ngokupheleleyo: inombolo yobushushu, iqashiso lokuphosa, i-ID yokuseta oomatshini, uthotho lwengxelo yeCMM, kunye nomsayino wabaqhubi. Akunjalo njengeePDF ezingcwatywe kumakhonkco e-imeyile-kodwa zifakwe kwi-portal ekhuselekileyo efikelelekayo kwiqela le-QA lomthengi. Xa impompo ye-OEM yaseYurophu idinga iirekhodi ezilungele uphicotho-zincwadi zokuthotyelwa kwe-API Q1, batsale amaxwebhu apheleleyo kwiinxalenye ezili-127 ngaphantsi kwemizuzu engama-90.
Elo nqanaba lokungafihli akwenzeki ngengozi. Kwenzeka xa umgangatho ungelosebe-yinkqubo yokusebenza.
Kwiinjineli ezithumele iinxalenye zeMonel kuphela ukujongana nokungaphumeleli kwibala lokudityaniswa okungabonwayo okanye ukupasa okungaguqukiyo, inyathelo elilandelayo ayingomnye umjikelo weRFQ. Ibambisene nomenzi ophatha iMonel kungekhona njengempahla, kodwa njengenkqubo-apho isayensi yezinto eziphathekayo, ukuphunyezwa ngokuchanekileyo, kunye nokuphendula okubhaliweyo kudibanisa. Lo ngumgangatho oyinyaniso Iinxalenye zeMonel alloy factory ihambisa-kungekhona ngamaxesha athile, kodwa ngokuyila.
