Uzwa 'ingxenye esezingeni' futhi izingqondo eziningi zigxuma ziqonde epuleti elilula, eliyisicaba. Lolo wugibe lokuqala. Emhlabeni wethu wokulingisa umsebenzi osindayo kanye nomshini wokwenza izinto ngokunemba, isilinganisi akuvamile ukuba sibe isikhala esinyakazayo. Kuyingxenye ebalulekile yokusebenzelana, umsabalalisi wemithwalo, futhi ngokuvamile iqhawe elingaqashiwe elinquma ukuthi ingabe yonke inhlangano ihlala ngokweqiniso ngaphansi kwengcindezi noma idala ukusonteka okubulalayo. Ngibone amaphrojekthi amaningi kakhulu lapho leveler ingxenye kwakuwumcabango wakamuva, otholakala njengempahla ejwayelekile, okuholela ekuhlulekeni kwezindawo ezibizayo. Iqiniso liwukuthi, ukuklama kwayo, impahla, kanye nesiphetho sayo kunqunywa uhlelo olusebenzayo.
Indaba Yilapho Ukwahlulela Kuqala Khona
Ukukhetha into yokulinganisa akukhona ukubamba ingxenye yensimbi. Kumayelana nengxoxo phakathi kwezindawo ezimbili. Ukuze uthole ukusakaza kwesisekelo sephampu okukhulu, ungase udinge insimbi eyi-ductile ukuze ubambe ukudlidliza nomthelela ngaphandle kokuqhekeka. Kodwa ukuze uthole ukukhweza okunembayo okunembayo okwenziwe ngomshini kusuka ku-aluminium alloy, isileveli sidinga ukufanisa i-coefficient yokunweba okushisayo, noma ukulinganisa kwakho ku-drift nezinga lokushisa legumbi. Sakufunda kabuhlungu lokhu kusenesikhathi.
Ngikhumbula iphrojekthi yesistimu yokukhweza injini yasolwandle. Iklayenti laphikelela ensimbini engagqwali izingxenye leveler ngenxa yokumelana nokugqwala, okwakuzwakala ngombono. Kodwa bacacisa ibanga elifanayo. Kusevisi, umthwalo omkhulu wama-cyclic ovela enjini ubangele ukuxakeka kanye nokunyakaza okuncane ezindaweni zokuxhumana. I-stainless, kuyilapho imelana nokugqwala kwenqwaba, inenyongo futhi ishiselwe kancane ensimbi engumzali, ibamba indlela yokulungisa. Kwakuyiphupho elibi enkonzweni. Bekufanele siphushele isixhumi esibonakalayo sensimbi esiqinile noma ingxubevange yethusi ekhethekile kuleyo ndawo ethile. Siyini isifundo? Ukugqwala kungenye yezinto; i-tribology ingenye.
Kulapho-ke isipiliyoni sethu sama-alloys akhethekile e-QSY siqala ukusebenza. Ezindaweni ezinezinga lokushisa eliphezulu, yithi eduze kwe-turbine casing, i-cobalt-based alloy leveler ingaba ukuphela kwento egcina amandla ayo okukhiqiza. Awukwazi ukuvele ubeke esikhundleni seshimu yensimbi ye-carbon eshibhile. Izokhasa futhi ikhubaze, ilahle konke ukuqondanisa. Iwebhusayithi ye-Qingdao Qiangsenyuan Technology Co., Ltd. (https://www.tsingtaocnc.com) ibala umsebenzi wabo ngama-nickel nama-cobalt alloys, okungewona owombukiso nje. Ikhuluma ngokubhekana nalezi zicelo ezingezona ezisobala, ezisezingeni eliphezulu lapho i leveler ingxenye iyingxenye ebaluleke kakhulu ekusebenzeni.
Ukubekezelelana Kwemishini: UDeveli Ngemininingwane
Nansi enye igebe evamile: ukucabanga ukuthi flatness kuwukucaba. Indawo ephansi endaweni yesilinganisi sethuluzi le-semiconductor inencazelo ehlukile kuneyodwa yohlaka lwempahla yokwakha. Ukufana, ukuphela kwendawo (inani lika-Ra), ngisho nephethini yokubeka amamaki omshini kubalulekile. Okokusebenza okuzwela ukudlidliza, kwesinye isikhathi sicacisa isiphetho esimanzi noma ukuthungwa okuncane ukuze sinqande ukushelela kwezinti.
Ngikhumbula ngihlola inqwaba yamabhulokhi we-level we-CNC gantry. Amaphrinti adinga ukucaba okungu-0.05mm kubo bonke ubude. Umphakeli ulethe izingxenye ezihlangabezana ne-spec lapho zikalwa ngokwezibalo ku-surface plate. Kodwa uma isifakiwe futhi i-torque phansi, i-gantry izobopha. Inkinga? Inqubo yokwenza imishini ibangele ukucindezeleka kwangaphakathi. Lapho i-clamping force isetshenziswa, ingxenye yakhululeka futhi yasonteka kancane kancane. Ukulinganisa okumile bekuyisifinyezo sesimo esingazinzile. Kudingeka sengeze isinyathelo sokunciphisa ingcindezi ngemva komshini onzima nangaphambi kokudlula kokugcina. Manje lelo yinothi ongeke ulithole kumdwebo ojwayelekile.
Leli inani lokukhiqiza okuhlanganisiwe njengalokhu okuchazwa yi-QSY. Ukuba nesikhunta segobolondo noma ukutshala imali okulandelwa umshini we-CNC wangaphakathi kuvumela ukulawula inqubo. Ungakwazi ukudizayina ukusakaza kube yisimo esiseduze nenetha ukuze unciphise ingcindezi yomshini kusukela ekuqaleni. Okwe-complex leveler ingxenye ngamaphakethe noma ukusabalalisa ngobuningi obungalingani, lokhu kubalulekile. Awuthengi nje ucezu olwenziwe ngomshini; uthenga ukwahlulela kokuthi ufike kanjani lapho.
Lapho I-Leveler Idinga Ukuba Ngini
Ngezinye izikhathi, umsebenzi uyaguquguquka. Isilinganisi siba ubakaki okhwezwayo, usinki wokushisa, noma umsele wamabhawudi noma izintambo. Sasebenza emshinini wokomisa owenziwe ngokwezimboni lapho izinyawo zokulinganisa zaziklanywe futhi njengamakamelo angenalutho okuhambisa izintambo zikagesi phezulu phansi. Kungazelelwe, akuyona nje block; iwuhlaka lwabalingisi nomshini olunamaphaseji angaphakathi. Ukucatshangelwa kwedizayini kuyaphindaphindeka: ukujiya kodonga ukuze kube namandla, izindawo zokugqashuka zezintambo, nokuqinisekisa ukuthi indlela yokulungisa izinga ayiphazanyiswa ingaphakathi langaphakathi.
Ukutshala imali kuyintandokazi yalezi zingxenye ezinendima eminingi. Ungakwazi ukufeza lawo majeometri angaphakathi ayinkimbinkimbi angeke akwazi noma abize kakhulu ngomshini ovamile ovela kusitoko esiqinile. Inqubo yephethini ye-wax enembayo ephezulu ivumela izici ezihlanganisiwe. Ngakho i leveler ingxenye izalwa nokusebenza kwayo okufakwe phakathi, ngokwezwi nezwi. Ngemuva kwalokho, ukwenza imishini ye-CNC kuvele kuhlanze izindawo ezibucayi ze-datum nemicu. Uma ubheka ukugxila kwe-QSY kukho kokubili ukufakwa kwe-investimenti nokwenza imishini ye-CNC, kuyacaca ukuthi ihlelelwe lolu hlobo lwengxenye ye-hybrid, lapho ifomu nomsebenzi kuxhumene ngokujulile kusukela esigabeni sokuklama.
Ukufakwa Nokulungiswa Kwangempela Kokuhlola
Konke lokhu kunemba kungahlehliswa phansi esitolo. Ileveli yensimbi engagqwali eyenziwe kahle enesibuko esiphelile iyiphupho elibi uma idinga ukulungiswa endaweni enogwaja, enomswakama. Izoba nesibazi, kuzoba nzima ukuyibamba, futhi ochwepheshe bazoyizonda. Ukusebenza kubalulekile. Sivamise ukungeza izici ezifana neziklintshi, izihlinzeko zamantongomane okukhiya, noma i-knurl emincane emikhono yokulungisa. Kumaleveli amakhulu, asindayo, izimbobo zokuphakamisa noma ukufaka okufakwe imicu yezinsimbi zamehlo kuyadingeka. Lezi akuzona izici zemfundo; bazalwa ngokubuka abafaki bezabalaza.
Kube necala eline-compressor skid enkulu. Amaleveli ayemakhulu, enesisindo esingaba ngu-50kg ngalinye. Umklamo wawungenayo indlela yokuwaphakamisa uwabeke endaweni ngaphandle kwamandla anonya, okwakubeka engcupheni yokulimala emicu. Sifake kabusha imbobo elula ebhoboziwe. Insimbi engena embobeni inikeze abasebenzi indawo ephephile yokuphakama. Ushintsho oluncane, izindleko eziyiziro ekubunjweni kokuphonsa, kodwa zisindise amahora okusebenza nobungozi. I-takeway? Umklamo we-a leveler ingxenye akwenziwa kuze kube yilapho usuhambe ngokwengqondo kuwo wonke umjikelezo wayo wokuphila: ukuphatha, ukufakwa, ukulungisa, kanye nokugcinwa okungenzeka.
Yilapho isipiliyoni seminyaka engama-30 somkhiqizi, njengoba kuphawulwe kuphrofayela yenkampani ye-QSY, sihumushela olwazini olungasho lutho. Kungenzeka ukuthi babone lezi zihibe zokufaka kuwo wonke amaphrojekthi amaningi futhi banganikeza lezo ziphakamiso zedizayini ezisebenzayo ezivala igebe phakathi kwemodeli ye-CAD kanye neqiniso elinamafutha, elinomsindo lesitezi sefekthri.
Emuva ku-Core: Kuyi-Interface
Ngemuva kwakho konke lokhu kwehlehla kusayensi yezinto ezibonakalayo, amaqhinga omshini, kanye ne-ergonomics, uyazungeza emuva. Umsebenzi obalulekile wesilinganisi ukwakha isixhumi esibonakalayo esiphelele, esizinzile phakathi kwemihlaba emibili engaphelele: isisekelo (esingakaze sibe sicaba noma ileveli) kanye nomshini (odinga ukuqondanisa okuphelele). Konke ukukhetha—izinto ezibonakalayo, ubulukhuni, ukuqeda, ijometri—kusebenza leyo njongo eyodwa.
Iyingxenye ethobekile, evamise ukufihlwa ukuthi ingabonwa uma ukufakwa sekuqediwe. Kodwa impumelelo yayo ikalwa ngama-microns wokuchezuka phakathi neminyaka yokusebenza, lapho kungekho khona ukudlidliza okungavamile, esikhathini eside samabheringi namagiya. Ukucacisa noma ukukhiqiza a leveler ingxenye kahle kudinga indlela yokucabanga yezinhlelo. Awenzi nje ibhulokhi; unjiniyela indawo yokuxhumana. Futhi embonini enzima, njengoba abantu base-Qingdao Qiangsenyuan Technology bebezokwazi, yonke into ekugcineni incike ekuxhumekeni kwayo. Ukuwenza kahle yilokho okuhlukanisa i-prototype esebenza ephepheni emshinini osebenza ngokuthembekile amashumi eminyaka.
