Lokacin da injiniyoyi suka ƙididdige Alloy 400 don madaidaicin mahalli na hydraulic bawul ko ɓangaren famfo na piston mai sawa, ba kawai zaɓin abu bane-suna sadaukarwa ga kwanciyar hankali mai girma, juriya na lalata a cikin mahalli masu wadatar chloride, da machinability na iya tsinkaya ƙarƙashin ƙarancin haƙurin GD&T. Wannan alƙawarin yana riƙe ne kawai idan Alloy 400 part factory isar da sashin ya tabbatar da gogewa tare da abubuwan haɗin gwal: yanayin ƙarfin aiki, ƙayyadaddun ƙayyadaddun yanayin zafi, da hankali ga raguwar damuwa yayin maganin zafi.
Mun ga ayyuka da yawa sun tsaya cak—ba daga kurakuran ƙira ba, amma daga iyawar masana'anta da ba ta dace ba. Abokin ciniki sau ɗaya ya aiko mana da zane don jiki mai sauƙi na Alloy 400 tare da ± 0.01 mm matsayi na gaskiya akan tashoshin M12 guda takwas. Wanda ya gabata ya yi amfani da daidaitattun hanyoyin kayan aiki da kwararar mai sanyaya. Sakamako? sassa uku da aka goge, ƙananan fashe kusa da tushen zaren, da jinkirin sati biyu. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., mu injin wannan bangare ta amfani da low-RPM, high-torque spindle dabarun, cryogenic iska hazo maimakon ambaliya coolant, da kuma jerin roughing-kammala wucewa a kan saitin guda - kiyaye thermal murdiya kasa 0.005 mm. Wannan ba ka'idar ba ce. Wannan shine aikin yau da kullun.
Ba a Ƙara Ƙimar Ƙirar-An Gina A Cikin Sarkar Tsari
Alloy 400 ba kayan "inji-da-jirgin" ba ne. Ayyukansa sun rataya ne kan yadda yin gyare-gyare, injina, da gamawa suke hulɗa. Ba mu fitar da wani mataki ba. Kayan aikin mu mai yarda da ISO yana ɗaukar simintin saka hannun jari don hadaddun geometries na ciki-kamar gidajen famfo na silinda tare da haɗaɗɗun tashoshi masu sanyaya - sannan canzawa kai tsaye zuwa mashin ɗin CNC na 5-axis ta amfani da kayan aikin carbide tare da gefuna mai rufi na Nano wanda aka tsara musamman don gami da nickel-Copper gami. Babu handoffs. Babu bambancin tsari-zuwa-tsari a cikin daidaitawa. Babu sake matsawa wanda ke gabatar da kuskuren tarawa.
Wannan haɗin kai tsaye yana ba da fa'idodi guda uku:
- Kulawa da ƙananan sassa: Muna tabbatar da tsarin hatsi kamar yadda aka jefa ta hanyar aikin ƙarfe kafin a fara aikin injin - ƙin duk wani abu da ke nuna rarrabuwar dendritic, ko da ƙarfin tensile ya dace da ƙayyadaddun bayanai.
- Ƙwaƙwalwar ƙima: CMMs ɗin mu suna gudanar da cikakken bincike na ASME B89.1.12M bayan kowane aiki-ba kawai a dubawa na ƙarshe ba. Muna bin diddigin yanayin zafi a cikin sauye-sauye kuma muna rama hanyoyin kayan aiki a ainihin lokacin.
- Tabbatar da ingancin saman: Don abubuwan da aka gyara kamar winch center shaft rollers, muna auna roughness surface (Ra) * da * subsurface filastik nakasar zurfin-ba kawai bayan-machining, amma bayan karshe danniya-saukar da zafi magani.
Me yasa "Custom" ke nufin Fiye da Madaidaicin Geometry
Wasu shagunan suna kiran kansu "al'ada" saboda sun yarda da zanen PDF. Ƙirƙirar al'ada ta gaske tana farawa da wuri-tare da zaɓin zaɓin kayan ciniki babu bayanan da ya bayyana. Alloy 400 yana aiki da kyau a cikin ruwan teku, eh — amma menene idan aikace-aikacenku kuma yana yin hawan keke tsakanin –40°C farawa da 120°C zafin aiki? Standard annealed Alloy 400 iya embrittle. Muna haɗin gwiwa tare da ƙwararrun masu ba da izini zuwa tushen ASTM B164 mill-annealed mashaya tare da madaidaicin gwajin lalatawar ƙwayar cuta (IGC) - kuma muna tabbatar da kowane zafi tare da gwajin ASTM G28A kafin yanke.
Muna kuma warware rikice-rikice marasa ganuwa akan takarda. Misali: OEM famfo na Turai ya ƙayyade Alloy 400 don taron bututun ƙarfe amma ya buƙaci Ra ≤ 0.4 µm akan kujerun conical na ciki. Daidaitaccen niƙa bar alamar zance; gyare-gyare yana kawar da yadudduka masu taurare mai mahimmanci. Maganin mu? Hybrid electrochemical machining (ECM) don kawar da girma, sannan kuma honing orbital lu'u-lu'u tare da ra'ayoyin yanayin yanayin saman lokaci na ainihi. Lokacin zagayowar ya karu da kashi 18%, amma yawan wucewar farko ya tashi daga 62% zuwa 99.3%. Wannan shine farashin al'adar aiki-ba al'adar kwaskwarima ba.
Ganowa Zaku Iya Bincika-Ba Da'awar Kawai ba
"Cikakken ganowa" yana nufin ba kome ba sai dai idan ba za ku iya buɗe rahoto ba kuma ku gani: ainihin adadin narkewar ɗanyen sandar, sake fasalin shirin CNC da aka yi amfani da shi a kan kowane axis, da takaddun shaida na binciken CMM wanda aka tsara a cikin sa'o'i 4 na ma'auni, da ID na ma'aikaci wanda ya sanya hannu kan dubawa na gani a ƙarƙashin hasken 200-lux tare da haɓaka 10 ×. Mun shigar da wannan a cikin ERP ɗinmu-ba a matsayin akwati mai yarda ba, amma azaman kayan aikin warware matsala. Lokacin da abokin ciniki ya ba da rahoton yayyowar gasket da bai kai ba a kan bawul ɗin matsa lamba, mun ja tagwayen dijital na wancan ɓangaren, kayan aikin da ake magana a kai, kuma muka sami canjin sa guda ɗaya a waje da shawarar rayuwa. Mun maye gurbinsa - kuma mun ƙara bin sawun kayan aiki mai sarrafa kansa zuwa duk shirye-shiryen Alloy 400.
Wannan tsarin yana da ma'auni. Ko kuna buƙatar samfur guda ɗaya ko guda 500 a kowace kwata, kowane ɓangaren Alloy 400 yana ɗauke da alamar QR-coded mai haɗawa zuwa cikakkiyar takaddun dijital ta: takaddun kayan aiki, bayanan dubawa, madaidaitan maganin zafi, har ma da masu sanyaya pH rajistan ayyukan daga injin injin.
Zabar wani Alloy 400 part factory ba game da nemo mafi ƙasƙanci ba - game da gano abokin tarayya ne wanda ƙaƙƙarfan tsarinsa ya dace da mahimmin rawar da bangaren ku ke da shi. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Muna kula da kowane Alloy 400 oda a matsayin kwangilar ƙarfe: isar da daidaiton girman, adana amincin ƙananan ƙananan, da kuma ba da garantin aikin aiki - ba kawai a kan takarda ba, amma a fagen. Domin lokacin da tsarin ku ke gudana a mashaya 300 a cikin yanayin teku, tarin juriya ba ya yin shawarwari. Mu ma.
