Bari muyi magana game da simintin yashi mai sarrafa kansa. Yawancin jama'a suna jin haka kuma suna yin hoton wata masana'anta mai cike da hasken wuta, robobi suna ta hayaniya, suna zuba narkakkar karfen da hannayen mutane ba su taba ba. Wannan shine mafarkin tallace-tallace, amma gaskiyar da ke ƙasa ta fi ... a layi. Yana da ƙasa game da jimlar maye da ƙari game da haɗawa tare tsibiran sarrafa kansa inda yake yanke farashi da gaske ko magance ciwon kai mai inganci. Ainihin motsi ba kawai a cikin zubewa ba; yana sama a cikin sarrafa ƙura da gyaran yashi, da kuma ƙasa a cikin shakeout da tsaftacewa. Yawancin shaguna suna tsalle cikin tunanin sarrafa kansa harsashi ne na azurfa don ƙarancin aiki, kawai sai aka ga yana gabatar da sabbin rikitattun abubuwa a cikin kulawa da sarrafa tsari waɗanda tsoffin tsarin aikinsu ba su taɓa samu ba.
Mahimmancinsa: Abin da Ake nufi da Aiki Aiki A nan
A cikin mahallin mu, a mafi ingancinsa, sarrafa kansa sau da yawa yana farawa da layin mold. Yi tunanin sarrafa tsari mai sarrafa kansa, sarrafa yashi mai sarrafawa da haɗakarwa-kamar amfani da a simintin yashi mai sarrafa kansa tsarin tare da matsa lamba mai ƙarfi ko gyare-gyaren tasiri. Manufar ita ce daidaito. Masu aiki na ɗan adam suna da hazaka a daidaitawa, amma don aiki mai girma kamar tubalan injin ko jikin bawul ɗin ruwa, kuna son kowane rami ya sami yawa iri ɗaya, taurin iri ɗaya. A nan ne injuna suka yi nasara.
Amma ga abin kama kowa ya koyi hanya mai wuya: shirye-shiryen yashi yana buƙatar zama mai ƙarfi tukuna. Aiwatar da tsarin haɗewar yashi maras kyau kawai yana sa mugun kyawu da sauri. Mun koyi wannan shekarun da suka gabata akan gudu don gidajen famfo. Muna da layin gyare-gyare na atomatik, amma bentonite da ƙari na ruwa har yanzu suna hannun hannu. Bambance-bambancen damshin yashi ya haifar da karu a lahani na iskar gas. Automation ɗin ya haɓaka matsalar da ta kasance a baya. Gyaran ba ƙarin mutum-mutumi ba; ta fara sarrafa tashar mulling ta farko.
Wannan ya danganta da kamfanonin da suka girma tare da fasaha. Dauki tushe kamar Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Tare da fiye da shekaru 30 a cikin simintin gyare-gyare da injina, da alama sun ga wannan juyin halitta da kansu. Sun ƙware a harsashi da simintin saka hannun jari, amma ƙa'idodin sun haye. Don sarrafa kayan daga simintin ƙarfe zuwa gami da tushen nickel gwargwadon dogaro, tushe-ko yashi ne ko harsashi yumbu — dole ne ya zama cikakke kafin ku hanzarta abubuwa. Yunkurinsu zuwa injin ɗin CNC don kammalawa shima yana magana akan buƙatar daidaito wanda galibi yana farawa tare da daidaitaccen tsarin simintin.
Abin Da Ya Shafa: Inda Hukuncin Dan Adam Ya Ci Gaba Da Muhimmanci
Zuba atomatik shine ɗan fosta, amma yana da wahala. Tsarukan zubewa ta atomatik — tanderun zub da lebe, zuba kofuna tare da sarrafa matakin Laser - suna da kyau don maimaitawa da aminci. Suna kawar da gajiyawar ɗan adam daga ɗaukar nauyi mai nauyi. Don dogon jerin simintin gyare-gyare iri ɗaya a cikin baƙin ƙarfe na ductile ko daidaitaccen ƙarfe, ba abin da ya dace.
Koyaya, don gajeriyar gudu ko gami tare da ɗabi'a mai ƙayatarwa, kamar wasu daga cikin waɗancan gami na musamman na cobalt ko na tushen nickel, idanun mai zub da kayan marmari sun cancanci nauyinsu da zinari. Suna kallon motsin ƙarfe, sa hannu na thermal, kuma suna iya yin ƙananan gyare-gyare akan tashi. Na ga an zuba mai sarrafa kansa a kan hadadden bakin karfen bakin kofa yana haifar da rashin fahimta saboda lokacin shirin ya yi kadan don wannan ƙirar gating ta musamman. Injin ya yi daidai abin da aka faɗa. Wani lokaci, wannan shine matsalar.
Hanyar haɗaɗɗun sau da yawa tana aiki mafi kyau: sarrafa kai da jigilar kaya da sanya ladle ɗin zuwa ƙirar, amma bari ƙwararren ma'aikaci ya kunna da jagorar zub. Yana rage damuwa ta jiki amma yana kiyaye wannan hukunci mai mahimmanci a cikin madauki. Wannan shi ne inda aka kunna ta atomatik simintin yashi mai sarrafa kansa yana buƙatar ma'anar ma'ana.
Bottleneck na Boye: Shakeout da Tsaftacewa
Wannan shine inda yawancin ayyukan sarrafa kansa suka yi tuntuɓe. Kuna iya yin gyare-gyare masu kyau da kuma zuba su da kyau a cikin babban sauri, kawai don ƙirƙirar dutsen simintin gyare-gyaren zafi wanda ke buƙatar rabuwa da yashi, a cire ƙofofinsu da masu hawan, kuma a tsaftace su. Idan wannan mataki na hannu ne, zai zama sabon takura.
Teburan shakeout masu girgiza da aka haɗa da bel ɗin jigilar kaya shine mataki na farko. Amma sannan kuna buƙatar fashewar harbi ta atomatik, da yuwuwar zaƙi ko niƙa mutum-mutumi don lalata. Farashin babban birnin yayi tsalle a nan. Don shago kamar QSY, haɗa CNC machining daga baya yana nufin ƙaddamar da simintin yana buƙatar gabatar da shi daidai. Cire ƙofa mara daidaituwa na iya lalata kayan gyarawa. Don haka, aikin tsaftacewa ba kawai game da aiki ba ne; yana game da shirya madaidaicin workpiece don mataki na gaba.
Mun aiwatar da tantanin niƙa na mutum-mutumi don simintin aluminium sau ɗaya. Shirya hanyar mutum-mutumi don kowane sabon sashe na lissafi ya kasance babban farashi na gaba. Sakamakon ya zo ne kawai bayan ɗaruruwan sassa iri ɗaya. Ya koya mana cewa ROI na aiki da kai yana da alaƙa sosai da juzu'in juzu'i da kwanciyar hankali ƙira.
Data da Digital Mold
Bangaren sarrafa kansa da ba a tattauna shi ba shine tarin bayanai. Na'urorin gyare-gyaren zamani masu sarrafa kansu sune cibiyoyin bayanai. Suna shiga taurin mold, matsa lamba, lokutan zagayowar. Wannan yana haifar da sawun yatsa na dijital don kowane ƙira. Lokacin da lahani na simintin ya bayyana-ce, rami mai kauri a cikin kauri na sashin simintin ƙarfe na simintin ƙarfe-zaka iya gano shi baya don ganin ko ƙayyadadden ƙirar ƙirar waje ce.
Wannan yana motsa iko mai inganci daga dubawa (neman ɓangarori marasa kyau) zuwa rigakafi (dakatar da ƙwayoyin cuta mara kyau). Sauyi ne na asali. Don aiki mai yawa-tsari, wannan ganowar zinari ne. Idan QSY ya kera simintin gyare-gyare kuma ya sami ɓoyayyiyar aibi, samun damar gano shi zuwa takamaiman zagayowar gyare-gyare akan takamaiman layi yana sanar da gyare-gyare ba kawai a cikin simintin yashi ba, amma mai yuwuwa a cikin harsashi ko tsarin saka hannun jari kuma, ƙirƙirar madaidaicin ra'ayi a cikin ƙwarewar shekaru 30.
Amma bayanan ba su da amfani ba tare da mutanen da za su iya fassara shi ba. Kuna buƙatar injiniyoyin sarrafawa waɗanda suka fahimci abin da ƙaru a cikin bambance-bambancen matsa lamba a zahiri ke nufi ga ƙarfin koren yashi. Injin yana ba ku abin da, ɗan adam ya ba da dalilin.
Neman Gaba: Haɗuwa, Ba Warewa ba
Makomar simintin yashi mai sarrafa kansa ba tantanin halitta ba ne. Yana da game da yadda simintin simintin gyare-gyare yana magana da tanderun narkewa (daidaita yanayin zafin jiki dangane da nazarin yanayin zafi na ainihi), yadda tsarin gyaran yashi ke daidaitawa dangane da yanayin yashi da LOI (Asara akan ƙonewa), da kuma yadda bayanan simintin da aka gama ke shirya shirin CNC machining.
Haƙiƙanin gasa ga masana'antun yanzu shine wannan haɗin kai na bayanai a tsaye. Yana ba da izini don sarrafa ƙarin hadaddun kayan aiki da kuma geometries cikin riba. Ƙarfin kamfani ba wai kawai yin simintin gyare-gyare ba, amma don dogara da kuma maimaita samar da wani abu mai kusa-net-tsari da ke shirye don yin aiki na ƙarshe-kamar abin da QSY ya zayyana tare da haɗakar ayyukan simintin gyare-gyare da machining- shine inda kasuwa ta dosa.
Don haka, lokacin da ake kimanta aikin sarrafa kansa, tambayar ba wai kawai injin zai iya yin wannan matakin ba? Ta yaya bayanan wannan matakin ke shafar matakai goma masu zuwa? Wannan jujjuyawar tunani, daga ɗawainiya ta atomatik zuwa haɗa matakai, shine abin da ya raba na zamani, ingantaccen tushe daga wanda kawai ke kunna fitilu. Kayan aikin kayan aiki ne kawai; ainihin sana'a yana cikin tsarin da kuke ginawa tare da su.
