Bari mu kasance da gaske: lokacin da yawancin injiniyoyi suka ji 'simintin sa hannun jari mai sauri', suna hoton akwatin sihiri inda samfurin CAD ke shiga kuma an gama, ɓangaren ƙarfe na aiki yana fitowa cikin sa'o'i 48. Wannan shine mafarkin tallace-tallace, amma gaskiyar kantin sayar da kaya baƙar fata ce, rawa mai banƙyama tsakanin gudu, farashi, da mutunci. Ba wai kawai game da yin sauri ba; shi ne game da zama dabarun sauri. Ƙwarewar haƙiƙa ta ta'allaka ne a cikin sanin lokacin da za a tura tsarin don saurin da lokacin da za a riƙe baya don inganci-kiran hukunci wanda kawai ya zo ne daga ƙona yatsunku kaɗan. Na ga ayyuka da yawa sun ɓace ta hanyar bin 'sauri' a kan kuɗin 'samfurin' a zahiri yana da amfani don gwaji.
Wasan Shell: Inda Gaggawa ke Faruwa
Tushen hanzarta simintin saka hannun jari shine tsarin ginin harsashi. Dips na gargajiya da stuccos suna ɗaukar kwanaki don warkar da kyau. Don samfura, sau da yawa muna canzawa zuwa masu ɗaure masu bushewa da sauri ko ma hanyoyin haɗaɗɗiya, kamar yin amfani da harsashi na yumbu da aka buga don gashin fuskar da ke samun goyon baya ta yadudduka na al'ada. Dabarar ita ce sarrafa zafin zafi. Harsashi da ke ginawa da sauri yana iya yin karyewa, yana haifar da tsagewa yayin lalata ko zuba. Na tuna batch na bawul prototypes ga abokin ciniki inda muka hanzarta bushewa da dehumidified iska-cece a rana, amma sai da 30% harsashi gazawar kudi a lokacin konewa. Mun ƙare har muka sake yin yawa, muna rasa duk lokacin da muka samu'. Wannan shi ne tarko na gargajiya.
Samar da samfurin kakin zuma wata matsala ce. Yayin da 3D bugu-kamar resins ya zama tafi-zuwa ga gaskiya cikin sauri juyowa, yana gabatar da kansa ciwon kai. Abubuwan da ke cikin toka daga waɗannan samfuran bugu sun bambanta da kakin zuma allura na gargajiya. Idan ba ku daidaita sake zagayowar ƙonawa daidai ba, kuna samun ragowar carbon akan farfajiyar harsashi, wanda ke haifar da lahani akan simintin ƙarshe-pinholes, haɗawa, kuna suna. Daki-daki ne wanda ke da sauƙin rasa lokacin da aka mai da hankali kan agogo.
Wannan shi ne inda ba za a iya sasantawa da ƙwarewar kafuwar ba. Kamfanin kamar Qingdao Qiangsenyuan Technology Co., Ltd.(QSY), tare da shekaru 30 da suka wuce zuba jari, mai yiwuwa ya ga kowane juzu'i na gazawar harsashi. Wannan ƙwaƙwalwar ajiyar cibiyar ita ce ke hana maimaita tsada, mai cin lokaci. Wataƙila sun daidaita wasu amintattun tsarin harsashi na 'sauri' don ƙungiyoyin kayan aiki daban-daban, waɗanda suka fi kima fiye da bin kowane sabon abu 'sauri' da ke kan kasuwa. Kuna iya duba tsarin su akan rukunin yanar gizon su a https://www.tsingtaocnc.com-mayar da hankali kan gami na musamman kamar na tushen nickel ya gaya mani cewa sun saba da mu'amala da aikace-aikacen ingantaccen inganci inda sarrafa tsari shine komai, saurin lalacewa.
Abubuwan Abubuwan Abu: Iyakar Gudun Alloy
Ba za ku iya magana game da sauri ba tare da magana akan karfe ba. Zaɓin gami yana saita ƙayyadaddun ƙayyadaddun jiki akan yadda tsarin ku zai iya zama 'sauri'. Samfuran aluminum da tagulla? Kuna iya zama m. Amma lokacin da kuka shiga cikin daular bakin karfe ko, allah ya kiyaye, nickel ko cobalt superalloys, kimiyyar lissafi na ƙarfafawa da sanyaya damuwa suna buƙatar girmamawa. Gaggauta sanyaya wani hadadden samfurin Inconel mai sirara mai katanga hanya ce tabbatacciya don gabatar da hawaye masu zafi ko kulle-kulle wanda zai bayyana kawai yayin injina ko gwaji.
Na tuna wani aiki don samfurin kayan aikin injin turbine inda zane ya kira gawar tushen cobalt. Abokin ciniki ya buƙaci shi 'jiya'. Mun yi amfani da kowace gajeriyar hanya a cikin littafin a ƙarshen gaba - bugu da alamu, harsashi mai sauri. Amma idan aka zo zubawa da sanyaya, dole ne mu bi ka'idar alloy. Har yanzu muna adana lokaci gabaɗaya idan aka kwatanta da cikakken zagayowar samarwa, amma ɓangaren 'sauri' an ɗora shi gabaɗaya. Maganin zafi bayan jefawa shi kaɗai ya ɗauki sama da awanni 24. Gaskiyar kenan. Ƙididdiga wanda ya jera waɗannan kayan, kamar yadda QSY ke yi, ba zai taɓa yin alƙawarin juyawar mako guda akan irin wannan ɓangaren ba. Idan sun yi, ku yi shakka.
Tsarin gating da ciyarwa don samfur mai sauri shima ya bambanta da samarwa. Don kashewa ɗaya, zaku iya wuce gona da iri don tabbatar da inganci, karɓar ƙarin lokacin tsaftace injin. Cinikin ciniki ne: ciyar da ƙarin lokacin injiniya gaba don tabbatar da cewa ɓangaren simintin yana da amfani, tare da yin haɗari da zubar da simintin gyare-gyare wanda ke busa dukkan jadawalin ku. Wannan sana'a ce mai tsafta, wani abu wanda ba a sarrafa shi ta kowane software ba tukuna.
Hannun CNC: Inda aka Tabbatar da Samfurin
Wannan shine lokacin yin-ko-karya wanda sau da yawa ana barin shi daga labarin 'simintin simintin sauri' mai haske. Kuna samun danyen simintin gyare-gyare daga shakeout. Yanzu me? Samfurin aiki na gaskiya kusan koyaushe yana buƙatar inji. Daidaita tsakanin tsarin simintin gyare-gyare da aikin injin yana da mahimmanci. Idan simintin gyare-gyaren ya ɗan ɗanɗana saboda raguwar damuwa (mafi kowa a cikin saurin hawan keke), injin injin ku yana buƙatar sanin yadda ake gano wuri da matsa shi ba tare da haifar da ƙarin damuwa ba.
Bayan haɗawa Injin CNC ƙarƙashin rufin ɗaya, kamar sabis ɗin da QSY ya haskaka, babban fa'ida ce don yin samfuri cikin sauri. Yana nufin ƙungiyar ɗaya da ke kula da ƙwaƙƙwaran simintin gyare-gyare na iya ba da mashin ɗin shawara akan saman datum, yuwuwar tabo mai wuya daga sanyi, ko saɓanin girman da ake tsammani. Wannan rufaffiyar madauki shine abin da ke juya 'zurfin simintin gyaran kafa' zuwa 'sauri, samfuri mai amfani.' Na magance mafarkin na aika simintin gaggawa zuwa wani shagon na'ura na daban wanda bai fahimci tsarin ba; sun dora alhakin kowane lamari akan wasan kwaikwayo, kuma aikin ya tsaya cak a wasan zargi.
Manufar ita ce a na'ura samfurin zuwa jihar inda za'a iya gwada shi-ko wannan gwajin matsa lamba ne, duban dacewa a cikin taro, ko ma aikin ɗan gajeren lokaci. Wannan saman injin na ƙarshe kuma yana ba ku labari game da ingancin ciki na simintin. Kyakkyawar injuna, gogaggen mashin ya zama ingantacciyar infeto a wannan lokaci.
Kasa da sauri, Koyi da sauri: Tsarin Tunani
Ƙimar ƙarshe ta m samfur zuba jari simintin gyaran kafa ba kawai don samun sashi cikin sauri ba; shi ne don koyo da sauri. Wani lokaci, samfurin mafi mahimmanci shine wanda ya gaza a gwaji, yana bayyana kuskuren ƙira kafin ƙaddamar da kayan aiki. Ya kamata a daidaita tsarin don wannan. Yana iya nufin sadaukar da ƙarshen saman ƙasa don sauri, zagayowar rahusa wanda zai ba ku damar gwada ƙira guda uku maimakon ɗaya.
Mun taba amfani da shi don hadaddun famfo gidaje. Simintin farko, wanda aka yi akan zagayowar sauri, ya bayyana wuri mai zafi da ba mu kwaikwayi daidai ba. Ya girgiza. Maimakon gazawa, ya kasance wurin bayanai. Mun gyara gating, rage jinkirin ginin harsashi don takamaiman yanki na gaba, kuma samfurin na biyu yana da sauti. Zagayowar 'sauri' ya ba mu lokacin da za mu yi kasala kuma mu gyara cikin jerin lokutan aikin.
Wannan dabarar mai da hankali kan ilmantarwa ita ce ke raba sabis na samfuri daga shagon aikin samarwa. Kuna buƙatar abokin tarayya wanda ya tambayi 'menene kuke gwadawa?' maimakon kawai 'menene girman?' Matsayin kafuwar ya samo asali ne daga masana'anta tsantsa zuwa mai haɓakawa a farkon matakan. Daga bayanin aikin QSY na dogon lokaci, wataƙila sun kasance cikin wannan zagayowar tare da abokan ciniki sau da yawa, wanda ke gina wani nau'in ƙwarewa na daban.
Kallon Bayan Agogo: Gaskiyar Farashin 'Mai Sauri'
A ƙarshe, bari mu yi magana game da tattalin arziki. Yin simintin samfur na sauri kusan koyaushe yana tsada kowace raka'a fiye da sashe na kayan aikin samarwa. Kuna biyan kuɗi don lokacin aikin injiniya, saurin tafiyar matakai, da ƙarancin ingantaccen tsari. Haƙiƙanin ceton farashi yana cikin jigon haɓaka samfuran gabaɗaya da rage haɗarin. Tambayar da za a yi ita ce: mene ne kudin jinkiri, ko kuma kudin da aka samu na kuskuren ƙira da aka gano bayan an yi gyare-gyaren samarwa?
Hakanan game da jimlar lokacin jagora ne, ba kawai lokacin yin simintin ba. Tushen da ke sarrafa dukkan sarkar-daga ƙira zuwa ɓangaren injina-na iya haɓaka jimillar kwarara, koda matakan ɗaiɗaikun ba su da cikakkiyar sauri. Dabaru, sadarwa, da alhakin zama wuri guda. Lokacin lilo a shafi kamar tsingtaocnc.com, cewa haɗakar hadayun (simintin gyare-gyare + CNC) sigina ce mai ƙarfi da aka saita don wannan jimlar gudanar da tsarin lokaci, musamman don madaidaicin abubuwan da ke cikin waɗancan gami da ake buƙata.
A ƙarshe, nasarar yin simintin saka hannun jari mai saurin ƙima yana jin ƙarancin gudu kuma yana kama da tseren gudun ba da sanda da aka yi da kyau. Kowane sashi-samfurin, harsashi, narke, zuba, inji-yana buƙatar aiwatar da shi daidai, kuma kayan hannu suna buƙatar zama marasa aibi. 'Mai sauri' ya zo ne daga kawar da rashin aiki, sake yin aiki, da rashin sadarwa, ba kawai daga tura kowane mataki zuwa wurin da ya warware ba. Gaskiyar sana'a ke nan, nesa da zance.
