
Lokacin da injiniyoyi suka bayyana a simintin gyaran kafa don sassa masu mahimmancin ƙarfe na manufa-musamman waɗanda aka fallasa ga matsi mai ƙarfi, matsananciyar lalacewa, ko gurɓataccen muhalli-ba sa buƙatar yin simintin kawai. Suna buƙatar kwanciyar hankali *bayan* maganin zafi. Mutuncin Microstructure * a fadin* batches guda 500. Kuma babu haƙuri ga porosity a cikin gidan famfo na cobalt-alloy wanda ke aiki a mashaya 320.
Wannan shine dalilin da ya sa ƙungiyoyin ƙira a cikin OEMs na na'ura mai ba da hanya tsakanin hanyoyin sadarwa, masu ba da sabis na mai, da masu kera motoci masu nauyi suna ƙara haɓaka kayan aikin simintin simintin zuwa Qingdao Qiangsenyuan Technology Co., Ltd. a kan motocin injiniyan ma'adinai.
Masana'antar simintin simintin gyare-gyaren da kawai ke tsiro da ƙarfe a cikin gyare-gyare ba za ta iya ba da tabbacin ɓangaren ƙarshe zai hadu da kiran GD&T don runout, ƙarewar ƙasa, ko rarraba taurin. Rashin gazawar duniya na faruwa ne lokacin da injina ke gurbata tushen ƙarfe da yashi yashi-ko lokacin da maganin zafi ya fashe filogi na T800 saboda ba a tabbatar da tsarin hatsi ba kafin a kashe.
Qingdao Qiangsenyuan warware wannan ta hade uku tam guda biyu damar: zuba jari da yashi simintin, Multi-axis CNC machining (ciki har da 5-axis contouring na ciki sassa), da kuma sarrafa zafi magani-duk karkashin daya ISO-compliant rufin. Mun ga abokan ciniki sun yanke lokacin jagora da kashi 40 cikin 100 kawai saboda ingancin zanensu, simintin gyare-gyaren gyare-gyare, da binciken CMM na farko-duk ya faru a layi daya-ba a tsakanin dillalai guda uku ba.
Gudanar da tsarin su ba na ka'ida bane. Billlets cobalt-nickel masu shigowa suna ɗaukar cikakkun rahotannin gwajin niƙa. Kowane jefa kuri'a yana samun bincike na gani kafin yin inji. Kowane bawul ɗin matsa lamba da aka gama yana fuskantar gwajin hydrostatic a kowane API 598-kuma kowane sakamako ana iya gano shi zuwa rukunin tanderun, ID na ma'aikaci, da kayan aikin injin da aka yi amfani da su.
Ba a zaɓi manyan abubuwan da ke tushen Cobalt kamar AMS 5387 da T800 don dacewa ba. An ƙayyadad da su inda abubuwan haɗin nickel ke yin laushi, bakin karfe ke lalacewa, kuma titanium ba ta da ƙarfi. Amma kuma suna da matukar wahala a jefa ba tare da raguwa ba, kuma kusan ba za a iya yin na'ura ba tare da saurin sa kayan aiki ba.
Wannan shine inda gwaninta ke da mahimmanci - ba kawai a cikin injuna masu gudana ba, amma a cikin sanin yadda ake canza tsarin gating don ƙarfafa jagoranci na cobalt gami, ko yadda za a tsara roughing da ƙarewa don guje wa taurin aiki yayin milling na AMS 5387 famfo sassa. Shagon su baya ɗaukar T800 a matsayin "wani abu kawai." Yana ɗauke da shi azaman tsarin ƙarfe na buƙatar haɗin kai akan yawan zafin jiki, ƙimar sanyaya, lokacin rage damuwa, da yanke sigogi.
Abokan ciniki suna gaya mana bambance-bambancen da ke nunawa a sarari akan geometries marasa daidaituwa: bututun ƙarfe na al'ada tare da kaurin bangon asymmetric, filogi tare da zaren ciki a cikin ɗigon kusurwa 45°, ko gidan silinda tare da tashoshi masu sanyaya sanyi. Waɗannan ba kayan kasida ba ne. Hanyoyin aiki ne waɗanda aka gina daga ƙa'idodin farko-kuma an inganta su a cikin yanayin aiki na gaske.
Manajojin sayayya sukan tambaya: “Za ku iya sarrafa ƙarar mu?” Tambaya mafi kyau ita ce: "Za ku iya ɗaukar haɗarinmu?"
Mun bin diddigin abokan ciniki 12 waɗanda suka sauya daga gidajen simintin gyare-gyare na Turai zuwa Qingdao Qiangsenyuan don abubuwan haɗin gwal-alloy. Dukkanin sun ba da rahoton ƙarancin jimlar kuɗin mallakar-ba don farashin ɗaya ya faɗi ba, amma saboda ƙimar juzu'i ya faɗi daga 11% zuwa ƙasa da 2%, kuma abubuwan faɗuwar filin sun ɓace.
Ma'aikatar simintin gyaran kafa mafi ƙarfi ba ita ce mafi girman tanderu ba. Ita ce ke ɗaukar simintin gyare-gyare, injina, da ƙarfe a matsayin matakan da ba za a iya raba su ba na sakamakon injiniya ɗaya. Wannan yana nufin sarrafa kwararar hatsi yayin ƙarfafawa don haka ya dace da hanyoyin damuwa mai ƙarfi a cikin sabis. Wannan yana nufin tabbatar da microhardness *bayan* niƙa na ƙarshe-ba kawai bayan maganin zafi ba. Wannan yana nufin sassan jigilar kaya tare da cikakken ganowa na dijital, ba jerin abubuwan tattarawa kawai ba.
Idan aikin ku na gaba ya ƙunshi bawul ɗin matsa lamba, gidajen famfo piston, ko kowane ƙarfe, bakin karfe, ko simintin cobalt-nickel inda aikin ya dogara da daidaito-ba kawai bayyanar ba-ba ku neman simintin gyaran kafa. Kuna neman abokin aikin fasaha wanda ya mallaki dukkan sarkar daga narkakken ƙarfe zuwa kayan da aka ɗora.
Qingdao Qiangsenyuan Technology Co., Ltd. ya gina wannan sarkar-da gangan, rubuce-rubuce, da isarwa.
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