Lokacin samo asali kayan aikin likita sassa factory abokan tarayya, injiniyoyi da manajojin sayayya suna fuskantar wani yanayi mai natsuwa amma mai mahimmanci: yawancin masu samar da kayayyaki suna da'awar daidaito - amma kaɗan ne ke ba da kwanciyar hankali * ƙarƙashin yanayin hawan haifuwa *, juriya na lalata * a cikin mahalli mai wadatar saline*, ko amincin microstructural * bayan maimaita hawan keke*. Mun ga bawul ɗin suna yaƙar 134 ° C. Mun auna fistan gidaje 0.012 mm bayan 500 autoclave wucewa. Kuma mun kalli nozzles na cobalt-alloy sun kasa-ba daga ƙira ba, amma daga tsarin hatsi mara daidaituwa a cikin simintin tushe.
Wannan shine dalilin da ya sa amincin aiki yana farawa tun kafin mashin ɗin. Yana farawa da gano kayan abu, sarrafa ƙarfe, da tsarin tsarin da aka gina cikin kowane mataki-ba a kulle shi azaman bincike na ƙarshe ba. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana aiki ta wannan hanyar ba a matsayin siyasa ba, amma a matsayin aiki. Wanda ke da hedikwata a Qingdao, kamfanin yana kera manyan abubuwan ƙarfe na ƙarfe don aikace-aikace inda gazawar ba ta da tsada kawai - yana da sakamako na asibiti.
Madaidaicin Duniya na Gaskiya yana Buƙatar Fiye da Haƙuri
Tight GD&T callouts al'amura-amma ba su da ma'ana idan ɗanyen rabon carbide na billet ya bambanta tsakanin zafi. Shi ya sa majiyoyin QINGDAO QIANGSENYUAN sun sami ƙwararrun AMS 5387 cobalt alloy da T800-grade superalloys-kuma suna haɓaka bayanan kula da zafi tare da masu samar da kayan sa. A cikin wani aiki na baya-bayan nan, injin famfo na dialysis na tushen Amurka OEM yana buƙatar gidajen silinda waɗanda ke kiyaye ≤±0.005 mm zagaye *bayan* nitriding da wucewa. Madaidaicin dillalai sun ba da bambancin 0.018-0.022 mm. QINGDAO QIANGSENYUAN ya sami 0.004 mm — ta hanyar sarrafa ƙimar ƙarfi yayin jefa hannun jari * da * jerin yanke CNC don magance ragowar sakin damuwa.
Wannan matakin haɗin kai-simintin gyare-gyare, mashin ɗin axis da yawa, maganin zafi, ƙarewar saman-ba wuya a tsakanin masana'antun tsakiyar bene. Yawancin fitar da aƙalla biyu daga cikin waɗannan matakan. Ikon tsaye yana nufin babu hannun hannu, babu rashin daidaituwa, kuma babu rashin fahimta lokacin da ake buƙatar binciken tushen tushen. Don OEMs na likita da ke sarrafa yarda da FDA 21 CFR Sashe na 820, wanda ke fassara kai tsaye zuwa rage hawan CAPA da tabbatar da ƙira cikin sauri.
Ba Duk Kayayyakin "Masu Jiki" Ba Suna Yin Hanya ɗaya ba
"Bakin Karfe" bai isa ba. Babu kuma "cobalt-chrome." Abin da ke da mahimmanci shine *wane aji*, *yadda aka sarrafa shi*, da *yadda lissafin lissafi ke mu'amala da nauyin sabis*. Wurin zama matsi na bawul ɗin da aka yi daga simintin ASTM F75 yana nuna halaye daban-daban fiye da wanda aka ƙera daga jabun F90. T800 gami da fulogi da aka fallasa ga tururi na hydrogen peroxide yana ƙasƙantar da sauri idan samansa ya ƙunshi micro-porosity daga rashin cikar iska.
QINGDAO QIANGSENYUAN's core portfolio yana nuna wannan nuance: AMS 5387 famfo sassa, cobalt-nickel nozzles don tsarin jiko, simintin ƙarfe na bakin karfe don gidaje masu jituwa na MRI, da simintin ƙarfe na ƙarfe da aka ƙera don aikace-aikacen ƙarancin ƙarfin maganadisu. Kowane nau'in yana fuskantar takamaiman takamaiman aikace-aikacen-ba gwaje-gwajen juzu'i ba. Misali, gidajensu na piston famfo na silinda an gwada matsa lamba zuwa 1.5 × rated matsi na aiki * kuma * an bincika ta hanyar mai shiga rini * bayan * kwaikwayi nauyin gajiyawar zagaye na 10,000.
- CNC machined sassa: Multi-axis milling na hadaddun na ciki kwarara hanyoyin, tare da in-CMM tabbaci a matakai uku.
- Abubuwan Cobalt-nickel: Hot-isostatic-pressed (HIP) blanks, sa'an nan kuma gama-machined karkashin sarrafawar mai sanyaya ruwa don hana fashewar thermal
- Iron da bakin karfe simintin gyare-gyare: Yashi-siminti tare da yumbu harsashi liners don rage iskar shaka da kuma inganta matsayin-simintin surface gama.
- Geometries marasa daidaito: Cikakken fassarar GD&T, amsawar ƙirƙira a cikin sa'o'i 48, da samfuri-na farko.
Ba a Duba Ingancin A ciki ba - Injiniyoyi ne a ciki
Takaddun da suka dace da ISO shine gungumomi na tebur. Abin da ke raba amintattun abokan haɗin gwiwa shine yadda tsauri ke rayuwa a cikin ayyukan yau da kullun. A QINGDAO QIANGSENYUAN, kowane adadin kuri'a yana da alaƙa da cikakken rikodin dijital: narkar da rajistan ayyukan sinadarai, simintin X-ray, taswirar tanderun zafin zafi, rahotannin CMM, da bayanan dubawa na ƙarshe. Babu wani abu da aka daidaita. Babu wani abu da aka kwatanta. Mahimman girma? 100% auna. Takaddun shaida? An haɗa shi da ID na kowane bangare.
Mun bincika wurare inda "cikakken ganowa" yana nufin alamun rubutun hannu da aka leƙa cikin Excel. Anan, ganowa ta atomatik-wanda aka haɗa shi ta hanyar shan kayan albarkatun ƙasa da aka sabunta kuma ana sabunta su a kowane tasha. Lokacin da abokin ciniki na Turai ya nemi sake yin aiki akan jikin bawul ɗin matsa lamba 200, ƙungiyar ta ja cikakken tarihin-ciki har da wanda ma'aikaci ya gudanar da kayan aikin injin, wanda aka yi amfani da kayan yankan, da zafi na yanayi yayin tsaftacewa na ƙarshe-duk cikin mintuna 90.
Me Yasa Wannan Ya Shafi Wajen Farko
Kewayoyin haɓaka kayan aikin likita suna matsawa kowace shekara. Gabatarwar ƙa'ida tana buƙatar sarƙoƙi mai ƙarfi - ba kawai a yau ba, har tsawon shekaru 5 na rayuwa samfurin. Dillalin da ke jigilar kaya akan lokaci amma ba zai iya yin kwafin ƙarancin ƙasa Ra ≤0.4 µm a cikin ayyukan samarwa uku yana gabatar da haɗarin babu ƙa'idar QA da za ta iya ragewa gabaɗaya.
QINGDAO QIANGSENYUAN yana ginawa don ci gaba: ƙwararrun ayyukan aiki waɗanda aka daidaita don maimaita matsakaicin matsakaici, tallafin injiniya wanda ke ba da tutocin yuwuwar haifuwa-jawowar damuwa * kafin * kayan aiki, da kuma tsarin samarwa wanda ke ba da damar yin odar canjin gaggawa ba tare da rushe jadawalin tushe ba. Hankalin su ba shine mafi arha ba kayan aikin likita sassa factory. Yana kan kasancewa na ƙarshe da kuke buƙatar cancanta.
Ga injiniyoyin da ke ƙayyadaddun abubuwan da ɓacin rai ya yi daidai da kuskuren kashi - ko kuma inda ƙananan rami ke fara gurɓatar hanyar ruwa - zaɓin baya tsakanin dillalai. Yana tsakanin aikin da ake iya faɗi da kuma haɗarin sarrafawa. Babban bambance-bambancen ba shine wanda ya fi sauri ba. Shine wanda ke ba da sakamako iri ɗaya - batch bayan tsari, shekara bayan shekara.
