Lokacin da tsarin hydraulic ku yana buƙatar bawul ɗin matsa lamba wanda ke riƙe ± 0.005 mm haƙuri a ƙarƙashin mashaya 350, ko taron famfo ɗin ku na teku yana buƙatar bututun ƙarfe na cobalt na AMS 5387 wanda ke tsayayya da yashwa a 180 ° C - mashin ɗin gama gari ba zai yanke shi ba. Kuna buƙatar a cnc ainihin machining factory an gina shi ba don ƙara ba, amma don tabbatarwa, mai maimaitawa, daidaitaccen manufa-mahimmanci.
Me yasa "Madaidaici" Ba Ka'idar Talla ba ce kawai - Ƙaddamarwa Tsari ne
Mun ga ayyuka da yawa sun tsaya tsayin daka a matakin samfur saboda ɗimbin ɗimbin yawa ya shiga bayan jiyya na zafi - ba daga ingantattun injina ba, amma daga sauƙi na damuwa na kayan da ba a sarrafa ba. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Madaidaici yana farawa kafin hanyar kayan aiki ta farko: ƙwararrun takaddun tushen cobalt T800 an keɓe su, an tabbatar da su ta hanyar sinadarai, kuma an sami sauƙaƙawa kafin damuwa ta ASTM E8/E8M. Daga nan ne kawai sassan ke motsawa zuwa cibiyoyin CNC na axis 5 tare da ramuwar thermal na ainihin lokaci da bincike-bincike. Kowane gidan piston famfo na silinda da muke injin yana jujjuya binciken CMM guda uku - roughed, Semi-finished, kuma na ƙarshe - duk sun daidaita zuwa kiran GD&T akan zanen ASME Y14.5-2018. Babu zato. Babu hannun jari tsakanin sassan. Babu "kusa sosai."
Inda Yawancin Masana'antu Suka Tsaya, Wannan Ya Haɗe
Yawancin masu ba da kaya suna ɗaukar simintin gyare-gyare da CNC azaman sabis na daban. Wannan yana haifar da gibi: ƙananan raguwa a cikin simintin ƙarfe yana jefar da hankali; Taurin saman ƙasa a cikin simintin bakin karfe yana haifar da zance yayin kammalawa. QINGDAO QIANGSENYUAN ya mallaki duka matakai - saka hannun jari don hadaddun nozzles, simintin yashi don manyan tushe na famfo, da cikakken machining har zuwa Ø1200 mm × 2500 mm. Muna gudanar da simintin simintin gyare-gyare (MAGMAsoft) kafin yin gyare-gyare, sannan injin kashe datum ɗin simintin simintin kai tsaye - kawar da kurakuran sake gyarawa. Don injin abin hawa na injin na'ura mai ɗaukar hoto, wannan haɗin kai ya rage jimlar lokacin jagorar da kashi 37% da ingantaccen gudu daga 0.08 mm zuwa 0.012 mm - an tabbatar da batches 12 a jere.
Ayyukan Duniya na Gaskiya Yana Buƙatar Ƙwararriyar Gawa ta Duniya
AMS 5387 ba kawai wani takamaiman layin layi bane. Yana da cobalt-nickel-chromium-tungsten gami tare da taurin 42-46 HRC, kusa-sifili machinability index, da kuma matsananci hankali ga yankan-kayan aiki ci gaba. Wasu shagunan suna amfani da daidaitattun abubuwan saka carbide kuma suna karɓar juzu'i 30% akan sassa na farko. Muna amfani da kayan aikin PCD, mai sanyaya ruwa mai sanyaya ruwa (ba hazo ba), da sarrafa abinci mai daidaitawa - ingantaccen ta hanyar sa ido a cikin gida akan kowane tsari. Lokacin da abokin ciniki mai faren mai na Arewacin Amurka yana buƙatar matosai na cobalt ba daidai ba 42 don sabis na H₂, yawan amfanin mu na farko shine 98.6%. Ba sa'a. Ba over-engineering. An rubuta kawai, ilimin tsari mai maimaitawa - wanda aka goyi bayan shekaru 7 na tarihin samarwa AMS 5387.
Ba a Ba da Amana ba - Ana Aunawa, Bibiya, kuma Ana Ba da ita
- Cikakken ganowa: Kowane sashi yana jigilar kaya tare da takaddun shaida yana nuna lambar narke, sakamakon gwajin tensile, taswirar taurin, da rahoton CMM mai alaƙa da keɓaɓɓen lambar QR ɗin sa.
- Babu "black box" dubawa: Abokan ciniki suna samun damar bayanan binciken kai tsaye ta hanyar amintacciyar hanyar shiga - gami da hotunan ma'aunin gani na saman hatimi mai mahimmanci
- GD&T-Bita Injiniya ta Farko: Muna ba da alamar rikice-rikicen masana'antu * kafin * ambato - kamar matsananciyar juriyar juriya akan simintin bangon bakin ciki wanda zai murɗa yayin murɗawa.
- Lalacewar bayarwa: Prototype yayi odar jigilar kaya a cikin kwanaki ≤21; matsakaici-girma yana gudana yana kula da ± 2-rana jadawalin riko a cikin 94% na jigilar kaya (bayanan 2023-2024)
Wannan ba bin ka'ida bane. Yana da yadda muke riƙe ISO 9001: 2015 takaddun shaida yayin isar da bawul ɗin matsa lamba zuwa Tier-1 hydraulic OEMs a Jamus, famfo gidaje zuwa ASEAN masu kwangilar bakin teku, da abubuwan haɗin gwal zuwa masu samar da sararin samaniya na Amurka MRO - duk a ƙarƙashin rufin ɗaya, tsarin inganci ɗaya, sarkar lissafi ɗaya.
Zaɓin Na gaba cnc ainihin machining factory Yana nufin Zaɓin Bayanan Haɗarin ku
Idan sashinku yana ganin babban matsi, zafin jiki mai girma, ko kuma kafofin watsa labarai masu ɓarna - kwanciyar hankali girma ba zaɓi bane. Ya bambanta tsakanin watanni 12 na rayuwar filin da watanni 3 na da'awar garanti. FASSARAR QINGDAO QIANGSENYUAN ba ta korar farashi mai rahusa. Muna saka hannun jari a cikin haɗin gwiwar ƙarfe, sa ido kan tsarin firikwensin da yawa, da injiniyoyi waɗanda suka ɓata mashin ɗin cobalt a farfajiyar kanti - ba kawai a cikin siminti ba. Sakamakon? Sassan da ke aiki kamar yadda aka tsara, da yawa bayan kuri'a. Wannan ba daidaitaccen mashin ɗin bane. Wannan ita ce tabbatacciyar tabbaci.
