Lokacin da injiniyoyi suka bayyana Hastelloy gami sassa, Ba wai kawai zabar wani abu ba ne - suna ƙaddamar da kwanciyar hankali a ƙarƙashin 650 ° C, juriya na lalata a cikin HCl mai zafi ko rigar chlorine, da rashin haƙuri ga rashin daidaituwa na microstructural. Shi ya sa ake samo asali daga gaskiya Hastelloy alloy sassa factory ba game da zaɓin mai siyarwa ba ne. Yana da game da rage haɗari.
Machining machining na gaske-ba ka'ida ba
Mun ga gazawa uku maimaita a fadin famfo OEMs da kamfanonin sabis na filayen mai: Na farko, yankin da zafi ya shafa a cikin AMS 5387 cobalt-nickel bawul bawul bayan juyawa CNC na ƙarshe - wanda ya haifar da raguwar damuwa daga sanyin simintin da bai dace ba. Na biyu, GD&T callouts keta a kan T800 alloy piston famfo gidaje saboda maroki amfani da yashi simintin gyaran kafa ba tare da post-cast bayani annealing. Na uku, rashin daidaiton ƙarewar saman kan nozzles na cobalt alloy wanda ke haifar da lalacewa da wuri a cikin manyan layukan slurry mai ƙarfi-wanda aka gano zuwa sigogin fashewar grit mara ƙarfi.
Waɗannan ba lokuta ba ne. Alamun rarrabuwar su ne: simintin simintin gyare-gyaren da wani shago ke yi, yin injina da wani, maganin zafi da aka fitar ba tare da sa ido na ƙarfe ba. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., muna injin abin da muka jefa-kuma muna tabbatar da kowane mataki akan ASTM A992, AMS 2750, da ISO 8503-2. Babu handoffs. Babu zato.
Me yasa haɗin kai tsaye yana canza komai
Yawancin masu samarwa suna lissafin "Hastelloy machining" azaman sabis. Kadan ne ke sarrafa cikakken sarkar — daga ɗanyen takaddun shaida zuwa rahoton CMM na ƙarshe. Muna yi. Kayan aikin mu mai yarda da ISO yana gudanar da simintin saka hannun jari don filogi na cobalt gami da simintin simintin simintin gyare-gyare, simintin yashi don tushe mai girman diamita, da Multi-axis CNC don kujerun bawul ɗin matsi mai ƙarfi-duk ƙarƙashin rufin ɗaya.
Wannan yana nufin mu daidaita gating na simintin gyare-gyare bisa la'akari da cire kayan aikin injin ƙarshe. Muna tsara maganin zafi * kafin * roughing, ba bayan gamawa ba. Muna amfani da harbin harbi ne kawai inda gajiyar rayuwa ta shafi rayuwa-ba a cikin duka ba. Lokacin da abokin ciniki ya aika da zane don gidan famfo na AMS 5387 tare da ± 0.01 mm cylindricity akan guntun 320 mm, ba mu faɗi ba. Muna kwaikwayi murdiya ta zafi, muna tabbatar da daidaita kwararar hatsi, da kuma kulle tsarin hanyar kayan aiki kafin yanke karfe.
Ikon tsaye yana ba da sakamako masu aunawa guda uku: 22% ƙarancin kin amincewa da labarin farko, 40% gajarta lokacin jagora don samfura, da cikakken yanayin ganowa har zuwa rahoton gwajin niƙa na asali T800 ingot.
Inda gwaninta ya hadu da gaskiyar aikace-aikacen
Ba a auna gwaninta a cikin shekaru - ana auna shi a cikin sassan da aka gaza tantancewa. Mun juye-gyare-gyare a kan 170 filin-failed cobalt alloy components tun daga 2019. Ɗaya daga cikin alamu ya fito fili: geometries maras kyau ya kasa kasa mafi sau da yawa lokacin da aka yi amfani da shi daga Generic Hastelloy X bar stock maimakon al'ada-jefa kusa-net siffofi. Dalili? Tsarin hatsin da aka yi bai yi daidai da buƙatun ƙarfafa kwatance don filaye mai ɗaukar nauyi ba.
Shi ya sa tallafin ƙirar mu yana farawa da ƙarfe-ba geometry ba. Idan winch cibiyar shaft abin nadi ya ga 120 MPa lamba danniya da kuma ruwan gishiri bayyana, za mu bayar da shawarar T800 a kan daidaitattun Hastelloy C-276-ba domin yana da "mafi kyau," amma saboda ta carbide watsawa yana tsayayya da subsurface gajiya farawa a 85 ° C. Za mu kuma zayyana rikice-rikice na GD&T da wuri: haƙurin matsayi a kan tashar tashar da ba za ta yuwu a riƙe ta jiki ba bayan maganin zafi? Za mu ba da shawarar gyara tsarin datum-ba kawai cewa "yana da wahala."
Mayar da hankalinmu na R&D baya kan sabbin gami. Yana kan matakan matasan: simintin gyare-gyare + madaidaicin EDM hakowa don tashoshi masu sanyaya na ciki a cikin cobalt gami nozzles, ko wuraren lalacewa na Laser akan tushen famfo bakin karfe. Wannan ba aikin lab bane. Waɗannan mafita ne masu shirye-shiryen samarwa da aka inganta akan famfunan ruwa na tekun Arewa da skids na kudu maso gabashin Asiya.
Abin da "daidaitaccen masana'anta" ke nufi a zahiri
“Madaidaici” yana nufin rahoton ku na CMM yana nuna karkacewar 0.008 mm akan diamita na mm 200—tabbace da Zeiss CONTURA G2, ba madaidaicin hannu ba. "Custom" yana nufin mu gina kayan aiki, tsara hanyar bincike, da kuma rubuta jerin binciken-har ma don samfuri ɗaya. “Manaufacturing” yana nufin jigilar odar ku tare da takardu guda uku: takardar shaida (gami da lambar zafi), rahoton girma (tare da rarrabuwar taswirar launi), da sa hannun tsari (yanke rundunonin, lokacin sanyi, ɗaukar nauyi).
Abokan ciniki na duniya-daga masu haɗin tsarin tsarin ruwa na Jamus zuwa masana'antun kayan aikin mai na Amurka-zabar mu saboda bayarwa ba kawai game da kwanakin ba. Yana da game da tsinkaya: babu maye gurbin kayan abu na ƙarshe, ba mamaki NCRs, a'a "za mu bincika tare da abokin aikinmu." Lokacin da kuke bukata Hastelloy alloy sassa factory amintacce, kuna buƙatar ƙungiya ɗaya ta mallaki kowane canji. Ba sarkar kaya ba.
Ziyarci https://www.tsingtaocnc.com don yin bitar ƙwararrun hanyoyin aiwatarwa, zazzage karatun shari'a na ainihi, ko ƙaddamar da zane don amsawar ƙirƙira-tare da amsa cikin sa'o'i 48.
