Lokacin da injiniyoyi suka bayyana high-ƙarfi sassa factory a cikin taƙaitaccen bayanan sayayya, ba wai kawai suna neman dorewa ba - suna buƙatar amincin girma a ƙarƙashin nauyin hydraulic 400 MPa, daidaiton microstructural a cikin batches na raka'a 500, da rashin haƙuri ga rarrabuwar carbide a cikin cobalt-nickel gami. Wannan ita ce gaskiyar aiki a bayan bawul ɗin matsa lamba a cikin skin famfo na teku, dakunan famfo na silinda a cikin ma'adinan ma'adinai, da ma'aunin ma'aunin ma'adinai na winch a kan motocin injiniyoyin Arctic. Mun ga ayyukan da yawa da aka jinkirta-ba ta hanyar ƙira ba, amma ta masu samar da kayayyaki waɗanda ke kula da "ƙarfi mai ƙarfi" a matsayin alamar tallan tallace-tallace maimakon horo na ƙarfe da tsari.
Kwarewar Abu Ba Zabi Ba — Ƙofar Farko ce
Yawancin gazawar suna farawa kafin fara injina. "Masana'antar sassa masu ƙarfi" waɗanda ke samar da AMS 5387 cobalt gami ba tare da tabbatar da rarraba girman hatsi ko tazarar tsaka-tsakin ba zai haifar da sassan da suka wuce gwaje-gwajen tensile-amma karyewar bala'i a lokacin hawan keke na zafi a sabis na filin mai. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., kowane cobalt-nickel ingot yana ɗauke da cikakken abin ganowa: lambar zafi, takaddun shaida na masu siyarwa, da rahotannin lab masu zaman kansu don carbon, chromium, da abun ciki na tungsten. Mun ƙi abu idan delta tsakanin maras muhimmanci da ainihin abun ciki na cobalt ya wuce ± 0.3%. Me yasa? Saboda nozzles na tushen T800 da ke aiki a 650°C sun rasa juriyar zaizawar 12% lokacin da cobalt ya ragu daga 59.2% zuwa 58.7%. Wannan ba ka'ida ba ce - bayanai ne da aka shigar da su daga gazawar filin aiki guda uku a cikin tsire-tsire na geothermal na kudu maso gabashin Asiya.
Haɗin Kai tsaye yana nufin Maɓallin Sarrafa—Ba Ƙarar Injin ba
Ba za ku iya ba da garantin daidaiton tsari lokacin simintin simintin gyare-gyare, magani mai zafi, da injinan CNC suna faruwa a tsakanin dillalai uku tare da windows tsari daban-daban. Kayan aikinmu mai yarda da ISO yana gudanar da simintin saka hannun jari da simintin yashi a cikin gida, sannan yana canja wurin simintin simintin kai tsaye zuwa sel CNC mai-axis-babu sarrafa waje, babu sake gyarawa, babu tarawar canjin datum. Don tushen famfo da ke buƙatar ± 0.015 mm flatness akan mita 1.2, wanda ke kawar da 0.032 mm na yuwuwar kuskuren da aka gabatar ta hanyar sufuri na ɓangare na uku da clamping. Muna haɗa magani mai zafi *tsakanin* m da gama aikin injina ba bayan-bayan-saboda saura danniya dole ne ya rigaya ya fara jujjuyawar ƙarshe. Abokan ciniki waɗanda suka yi ƙoƙarin fitar da wannan matakin sun ba da rahoton 23% mafi girman ƙimar juzu'a akan simintin bakin karfe tare da hadaddun tashoshi masu sanyaya ciki.
Duban Aiki Yana Buga Yardar Takarda Kowane Lokaci
"Tabbacin zuwa ISO 9001" ba yana nufin komai ba idan CMM ɗin ku ya bincika kawai kashi 5% na ma'auni mai mahimmanci - kuma ya yi watsi da tasirin ƙarewar saman akan riƙe hatimi. Tsarin binciken mu yana farawa ne a tabbatar da albarkatun ƙasa, yana ci gaba tare da 100% in-profilometers ta amfani da profilometers na gani don Ra ≤ 0.4 µm akan fuskokin rufewa, kuma ya ƙare tare da gwajin aiki: bawul ɗin matsa lamba suna ɗaukar 120-minti hydrostatic riƙe a 1.5 × rated matsa lamba, gwajin sikelin famfo 0 busassun famfo 0, yayin da piston famfo 0 rated matsa lamba. hours na aiki. Binciken ba shine shigarwar bayanai ba - lambar QR ce ta laser da ke haɗa kowane bangare zuwa yawan zafinta, sigar shirin injin, ID na ma'aikaci, da rahoton CMM. Lokacin da OEM na Turai ya buƙaci bincike-tushen tushen tushen tushen matosai na cobalt gami da nuna lalacewa, mun isar da cikakken sarkar a cikin sa'o'i 48-ba makonni ba.
Isar da Gaskiya na Duniya Ya Dogara akan Haɗin gwiwar Injiniya-Ba Iyawa kawai ba
Samfuran suna kasawa galibi a GD&T handoff. Mun sake nazarin zane-zane sama da 1,200 na abokin ciniki inda aka ƙayyade abubuwan asali kamar radiyoyin da aka yanke akan AMS 5387 bawul mai tushe a ƙasan ikon kayan aiki-wanda ke haifar da karyewa yayin juyawa. Teamungiyar injiniyoyinmu suna ba da tutocin waɗannan * kafin* faɗi: ba tare da jan layi ba, amma tare da zaɓuɓɓukan ƙirƙira waɗanda ke goyan bayan ƙarancin simintin damuwa. Ga abokin ciniki na Arewacin Amurka wanda ke gina famfuna masu fashewa mai ƙarfi, mun sake tsara tsarin juzu'i mara daidaituwa na shaft roller geometry-rage lokacin injina da kashi 37% yayin haɓaka rayuwar gajiya da kashi 28% ta hanyar ingantaccen juzu'in fillet. Wannan shine yadda ake gina kwanciyar hankali na isarwa: ta hanyar warware matsalolin kafin su zama jinkiri.
Idan aikin ku na gaba yana buƙatar abubuwan da suka tsira daga inda wasu ke fashe-ƙarƙashin matsin lamba, slurry, ko matsananciyar zafi - kuna buƙatar fiye da mai kaya. Kuna buƙatar a high-ƙarfi sassa factory wanda ke ɗaukar ƙarfe kamar aikin injiniya, ba dabaru ba, kuma yana auna nasara a lokacin fage-ba kawai jigilar kaya akan lokaci ba. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana isar da wannan tsattsauran ra'ayi a kowace rana-daga madaidaicin tushe na Qingdao zuwa tsarin manufa mai mahimmanci a cikin nahiyoyi shida.
