Lokacin da injiniyoyi suka ƙididdige Inconel don bawuloli masu matsa lamba, gidajen turbine, ko kayan aikin famfo na ƙasa, ba sa zabar wani abu ba—suna zaɓar garantin aiki. Amma wannan garantin yana riƙe ne kawai idan tsarin simintin gyare-gyaren ya mutunta haɗaɗɗun ƙarfe na gami. Yawancin masu siye suna ɗauka "Simintin saka hannun jari na Inconel" sabis ne na kayayyaki. A zahiri, ƙasa da kashi 7% na abubuwan da aka samo asali a duk duniya suna ci gaba da isar da simintin AMS 5387 ko Inconel 718 tare da cikakken kulawar microstructure, maimaita juzu'i a ƙarƙashin ± 0.05 mm, da ƙarancin ciki na ciki a kaurin bango a ƙasa 8 mm. Wannan kunkuntar gefen gefe yana raba sassan aiki daga gazawar filin.
Me yasa Yawancin Masana'antun Zuba Jari na Inconel Ba Su Fasa Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Duniya
Mun sake nazarin simintin gyare-gyare sama da 120 da aka ƙi daga masu samar da kayayyaki na duniya a cikin watanni 18 da suka gabata-mafi yawan kasawa ba akan sinadarai ba, amma akan lahani guda uku da ake iya faɗi: rarrabuwar dendritic a cikin sassan kauri, ragowar damuwa-induced warpage bayan machining, da kuma surface oxide inclusions cewa nukleate gajiya fashe a karkashin cyclic matsa lamba. Wani ma'aikacin rijiyoyin mai na Arewacin Amurka ya maye gurbin dillalai huɗu kafin daidaita yawan amfanin ƙasa a kan gidan famfo na piston diamita 320mm. Tushen dalili? Shagon simintin gyare-gyaren da ke amfani da samfuran kakin zuma da yawa da ƙimar tanderun da aka ƙera don bakin karfe-ba kunkuntar tagar ƙarfafawar Inconel ba.
Simintin saka hannun jari na gaskiya na inconel yana buƙatar horo takamaiman tsari na alloy: daidaitattun keramic harsashi bushewar hawan keke don hana ɗaukar hydrogen, zubar da injin-taimaka don kawar da iskar gas, da jiyya mai zafi bayan jefar da aka daidaita zuwa maƙasudin girman hatsi-ba kawai sigogin lokaci-da-zazzabi ba. Ba tare da wannan ba, ko da ƙwararrun albarkatun ƙasa ya zama abin alhaki.
Haɗin Kai Tsaye Ba Ne Tattaunawa don Mutuncin Girma
Simintin simintin gyare-gyare mataki ɗaya ne kawai. Yin amfani da shi-musamman fasali kamar 0.8-µm Ra mai rufe saman ko GD&T-sarrafa coaxial bores-yana buƙatar ƙwarewar dacewa. Mun ga abokan ciniki sun karɓi simintin gyare-gyare tare da izinin hannun jari na 0.3-mm, sannan suna gwagwarmaya tare da lalata kayan aiki da zance yayin wucewar CNC na ƙarshe. Sakamakon? Rage ƙima sama da 40% akan ƙwanƙwasa mai mahimmanci.
A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., simintin gyare-gyare da injina suna faruwa a ƙarƙashin rufin rufin guda ɗaya - tare da haɗin kai, haɗaɗɗen tarihin yanayin zafi, da ingantaccen tsarin haɗin gwiwa. Lokacin da abokin ciniki ya buƙaci gidan silinda mai tsayi 600-mm tare da ± 0.025 mm maida hankali a cikin mujallu masu ɗaukar nauyi guda uku, ƙungiyarmu ta daidaita kauri na harsashi * da * ƙirar ƙirar CNC a lokaci guda. Babu handoffs. Babu zato. Bayanin zafi guda ɗaya kawai, madaidaicin tabbatarwar CMM, sarkar lissafin lissafi ɗaya.
Wannan ba dadi ba ne - kimiyyar lissafi ce. Inconel's low thermal conductivity and high work- hardening rate ma'anar inconel's machining runs kai tsaye yana rinjayar ragowar damuwa. Idan ƙungiyoyin simintin ku da mashin ɗin ba su raba bayanan maƙiyan lokaci ba, kuna gina sassa makafi.
Ganewa Ba Aikin Takarda ba ne—Layin Rayuwar Binciken Rashin Gasuwarku
Lokacin da filogin cobalt-nickel ya fashe a 15,000 psi a cikin na'ura mai ba da hanya tsakanin hanyoyin sadarwa, rahoton gazawar ya samo asali ne zuwa tsari #IN718-2209B — amma ba zuwa wane yanki na murhu ba, wanda harsashi mai ɗaure mai yawa, ko kuma saurin sanyaya fan. Ba tare da granular traceability, tushen-tushen bincike ya tsaya a "lalacewar abu."
Kowane simintin saka hannun jari na Inconel daga QINGDAO QIANGSENYUAN yana ɗaukar cikakken layin dijital: rahotannin gwajin albarkatun ƙasa, rajistan ayyukan harsashi, madaidaicin magudanar zafin jiki, da taswirar taurin magani bayan zafi. Muna riƙe duk bayanan tsawon shekaru 10-ba saboda ƙa'idodi suna buƙatar shi ba, amma saboda lokacin da wani abu ya gaza, sakanni suna da mahimmanci. Abokan ciniki suna samun damar cikakken tarihin sashinsu ta hanyar rufaffiyar hanyar shiga cikin mintuna 90 na buƙata.
Wannan matakin bayyana gaskiya yana canza yadda ƙungiyoyin injiniyoyi ke fuskantar haɗari. Maimakon zayyana a kusa da mafi munin yanayin watsawa, sun inganta don ingantaccen iyawa - rage abubuwan aminci, nauyi, da farashi ba tare da ɓata aminci ba.
Zaɓan masana'antar simintin saka hannun jari na Inconel yana nufin zabar bayanin martabar haɗarin aikin ku
Yi waɗannan tambayoyin kafin sanya hannu kan PO:
- Za ku iya nuna mana rahoton CMM na baya-bayan nan don wani sashi mai lissafi mai kama da namu-ba samfurin gama-gari ba?
- Menene madaidaicin tazara tsakanin dendritic ɗin ku don Inconel 718 simintin gyare-gyare fiye da 25 mm?
- Ta yaya kuke tabbatar da amincin harsashi na yumbu kafin zubawa-gwajin Ultrasonic, X-ray, ko duban gani kawai?
- Shin masanan injin ku suna karɓar takamaiman horo kan dabarun ƙaura daga guntu don Inconel 625?
Idan amsoshi ba su da fa'ida, jinkiri, ko ma'anar juzu'ai na ISO 9001 - tafiya. Inconel ba ya gafarta rashin fahimta.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana aiki azaman Kamfanin simintin gyaran kafa na Inconel Investment gina don sakamako-ba yarda ba. Ba mu jefa zuwa zane-zane ba. Mun jefa don aiki. Kowane bawul ɗin matsa lamba, kowane gidan famfo, kowane shingen winch yana farawa da niyyar ƙarfe-kuma yana ƙarewa tare da takaddun shaida ya haɗu da shi. Don abubuwan da ke da mahimmancin manufa inda lokacin hutu ya kashe $27,000 / awa, wannan bambance-bambancen ba cikakkun bayanai bane. Bambanci ne tsakanin lokacin aiki da sayan gaggawa.
