Lokacin da injiniyoyi suka ƙididdige sassan Inconel don manifolds na na'ura mai ba da hanya tsakanin hanyoyin sadarwa, gidajen famfo na ƙasa, ko jikunan bawul masu matsa lamba, ba kawai zaɓin abu suke ba-suna yin fare akan kwanciyar hankali, daidaiton ƙaramin tsari, da juriya ga batch-to-batch drift. Wannan shine dalilin da ya sa aka samo asali daga sadaukarwa Inconel part factory ba na zaɓi ba. Yana da layin farko na kariya daga gazawar filin.
Mun ga ayyuka da yawa sun tsaya tsayin daka-ba a sake nazarin ƙira ba, amma a binciken labarin farko-saboda mai siyarwar ya ɗauki Inconel 625 ko 718 a matsayin “wani gami da nickel.” Sun gudanar da shi akan shirye-shiryen CNC na gabaɗaya, sun tsallake tabbacin warware matsalar, ko yarda da haƙurin ± 0.1 mm akan kiran GD&T 0.005 mm. Sakamako na hakika? Fitar famfo famfo na Silinda a 3,000 psi. Fashe cobalt-nickel nozzles bayan awanni 42 na ci gaba da aikin slurry. Wani abin nadi na cibiyar winch wanda ya wuce duban gani-amma ya kasa yin taswira a yankin da zafi ya shafa.
Sarrafa Superalloys Yana Bukatar Sama da Kayan Aiki - Yana Bukatar Ilimin Haɗe-haɗe
Ƙimar gaskiya tana farawa kafin fara aikin injiniya: tare da niyya ta ƙarfe. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., kowane odar Inconel yana haifar da bita na abu-ba kawai tabbatar da daraja ba, amma AMS 5387 ingantacciyar yarda, T800 na tushen alloy lot traceability, da daidaita tarihin zafin jiki tare da yanayin sabis na ƙarshe. Ba mu tara “Inconel blanks.” Muna riƙe takaddun takaddun shaida tare da cikakkun MTRs (Rahoton Gwajin Kayan aiki), waɗanda aka keɓe zuwa lambobin zafi masu kawo kaya da bayanan tensile/tasiri ta ASTM B564 da B637.
Wannan horo yana shiga cikin sarrafa tsari. Inconel 718 yana aiki da ƙarfi da ƙarfi. Juya hanyar kayan aiki mara lokaci ɗaya na iya haifar da ƙananan ƙwanƙolin ƙasa maras gani ga CMM amma bala'i a ƙarƙashin hawan keke. Kwayoyin CNC ɗin mu da yawa suna gudanar da ingantattun ɗakunan karatu na kayan aiki na musamman ga kowane dangi na gami-yanke saurin da aka daidaita don haɓaka yanayin zafi, ƙimar ciyarwar da aka daidaita don ƙarfin yawan amfanin ƙasa a 600°C, da isar da mai sanyaya wanda aka inganta don murkushe haɓakar recast Layer. Ba a fitar da maganin zafi ba; an haɗa shi a cikin gida tare da tanderun yanayi mai sarrafawa da zagayowar taimako na damuwa bayan HT wanda aka inganta ta AMS 2750.
Haɗin Kai tsaye Yana Magance Matsalolin Hannun Boye
Wasu inconel masu ba da kaya. Wasu sun jefa abubuwan da aka haɗa da cobalt-nickel. Kadan ne ke yin duka-kuma kaɗan har yanzu suna gudanar da keɓancewa inda simintin simintin gyare-gyaren ya dace da ingantattun injina. Amma duk da haka wannan haɗin gwiwar yana bayyana aiki. Tushen famfo na simintin yashi na iya saduwa da ƙayyadaddun nauyi amma ya yi tagumi yayin niƙa na ƙarshe idan ba a sami sauƙaƙawar damuwa ba kafin yin injin. Filogi na AMS 5387 da aka jefa na iya wuce gwaje-gwaje masu girma-amma ya kasa fashe gwajin idan ba a tace tsarin hatsin da aka simin ba ta hanyar ingantaccen jagora.
QINGDAO QIANGSENYUAN yana aiki da simintin gyare-gyare da injina a ƙarƙashin rufin da ya dace da ISO. Lokacin da kuka ba da odar matsugunin bawul ɗin matsa lamba, ƙungiyarmu tana yin bitar kusurwoyi na simintin gyare-gyare * da* saitin gyare-gyaren CNC na ƙarshe a lokaci guda. Muna tabbatar da ainihin alawus-alawus na canji a kan saman aikin rufewa. Muna taswirar bambancin kaurin bango kamar yadda aka jefa kafin samar da hanyoyin kayan aiki - don haka sassan bakin ciki suna samun daidaitawa, ba faɗuwa ba. Wannan yana kawar da ɓangarorin "akwatin baƙar fata" waɗanda ke haifar da sake yin aiki, tarkace, da jinkirin samfuri.
Inganci Ba Binciken Ƙarshe ba ne - Ci gaba ne da Aunawa
Yawancin masana'antun sashin Inconel suna duba sassan da aka gama. Muna duba tsarin. Abubuwan da ke shigowa suna samun bincike na gani da kuma tabbatarwa taurin-ba kawai karɓar takarda ba. Kowane aiki na inji ya haɗa da binciken CMM na cikin aiki a mahimman bayanai: kafin da bayan maganin zafi, bayan roughing da ƙarewa, da jiyya bayan saman sama. Ga madaidaitan geometries kamar tapered cobalt alloy nozzles, muna amfani da profilometry na gani don tabbatar da ƙarewar saman Ra ≤ 0.4 µm akan fuskokin rufewa - an tabbatar da takamaiman wuraren lalacewa na abokin ciniki, ba kawai samfurin bazuwar ba.
Ganowa ba shigarwar bayanai ba ne. Yana da jiki: ID mai ƙima-laser akan kowane sashi, an haɗa shi da takaddun shaida, rajistan ayyukan zafi, bayanan dubawa, da sa hannun mai aiki. Idan matsugunin famfo na silinda ya gaza gwajin gajiya, muna sake gina dukkan tafiyarsa-daga lambar zafin billet zuwa zafin wanka na ƙarshe-a cikin mintuna 90.
Me Yasa Injiniyoyin Duniya Suka Zaba Wannan Kamfani Na Inconel—Da Abin Da Za Su Yi Tsammani
OEMs filayen mai na Arewacin Amurka suna ƙayyadaddun kayan aikin mu na T800 na cobalt na winch shaft rollers saboda suna isar da rayuwar sabis na 3 × na simintin gado-wanda aka tabbatar a cikin jigilar 17 na teku. Na'urorin haɗin tsarin hydraulic na Turai sun dogara da bawul ɗin matsin lamba ba don farashi mafi ƙasƙanci ba, amma don daidaiton ƙimar ɗigon wurin zama ƙasa da 0.05 cc/min a 5,000 psi—maimaimaituwa cikin batches 500-raka'a.
Za ku sami ra'ayoyin injiniya-ba kawai ƙididdiga ba. Ƙungiyarmu ta tutocin GD&T da wuri: haƙurin matsayi na ± 0.01 mm akan fasalin diamita na mm 120 da aka yi daga billet 150 mm? Za mu nuna samfurin murdiya na thermal kuma za mu ba da shawarar tsarin datum da aka sake fasalin. Kuna buƙatar ɓangaren famfo na AMS 5387 na al'ada tare da tashoshi masu sanyaya ciki? Za mu ba da shawarar simintin saka hannun jari na matasan + hakowa na EDM-wanda aka inganta tare da kwaikwaiyo.
Bayarwa ba alkawuran kalanda ba ne. Yana da tsarin samarwa mai raɗaɗi tare da tsara tsarawa mara amfani don umarni-mahimmancin manufa. Lokacin jagorar samfur: 22 kwanakin aiki daga fitowar zane. Samar da matsakaiciyar girma: ƙaƙƙarfan jigilar kaya na mako-mako tare da bambancin rana ± 1 - garanti a cikin kwangilar ku.
Idan sashin Inconel na gaba dole ne yayi aiki a ƙarƙashin matsin lamba, lalata, da gajiya - ba tare da sasantawa ba - fara da abokin tarayya wanda ke ɗaukar alluran sinadarai azaman shigar injiniya, ba kwafin talla ba. Dama Inconel part factory ba ya isar da abubuwa kawai. Yana ba da tabbaci - aunawa, ganowa, da tabbatarwa a cikin filin.
