Zabar dama zuba jari da daidaiton simintin gyaran kafa ba game da kwatanta ƙasidu ba ne. Yana da game da dacewa da buƙatun aikin kayan aikin ku - mutuncin matsi, juriya, kwanciyar hankali na thermal - tare da abokin tarayya wanda ke sarrafa dukkan sarkar: halayen kayan abu, amincin ƙirar ƙira, maimaita mashin ɗin, da daidaiton ƙayyadaddun tsarin. Mun ga yawancin gidaje na famfo na hydraulic sun kasa a kashi 80% na rayuwar sabis - ba daga kuskuren ƙira ba, amma daga porosity da ba a gano ba a cikin simintin simintin gyare-gyare ko rashin daidaituwa na maganin zafi a cikin batches na gami. Shi ya sa injiniyoyi a kamfanonin samar da albarkatun mai na Arewacin Amirka, na'urorin haɗin gwiwar tsarin ruwa na Jamus, da kuma na'urorin famfo na ruwa na kudu maso gabashin Asiya yanzu sun fara aiwatar da aikin su ba tare da RFQs ba, amma tare da nazarin tsarin ƙarfe.
Me yasa Ƙwararrun Material ke Ma'anar Nasarar Simintin Madaidaici
Cobalt-nickel gami kamar AMS 5387 da T800 ba sa na'ura - suna tsayayya. Taurinsu, ɗabi'ar ɗawainiyar aiki, da ƙarancin ɗawainiyar zafi suna buƙatar fiye da kaifi kayan aiki da injuna. Suna buƙatar ilimin tsarin tsinkaya. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., kowane cobalt alloy bututun ƙarfe ko piston famfo Silinda gidaje fara da bokan albarkatun kasa traceability-ba kawai kuri'a lambobi, amma cikakken zafi magani takardun shaida da spectrographic rahotanni daura da kowane simintin zuba. Muna haɓaka ƙayyadaddun kayan aiki tare da masu kaya, ba kawai karɓe su ba. Lokacin da abokin ciniki ya ayyana AMS 5387 don wurin zama na bawul mai zafin jiki, mun gudanar da zazzafan gwaji uku tare da ƙimar sanyaya mai sarrafawa kafin kammala ƙirar harsashi na saka hannun jari. Sakamakon? Sifili microcracking bayan 12,000 thermal cycles — a kan 4,200 a cikin batch na baya.
Haɗin Kai Tsaye Ba Kalma Bace - Inshorar Girma ce
Yawancin "masana'antar simintin simintin gyare-gyare" suna fitar da kammalawar CNC. Wannan yana haifar da tazarar hannu inda murdiya, saura damuwa, ko gurɓataccen ƙasa ba a aunawa har sai an duba ƙarshe. QINGDAO QIANGSENYUAN yana aiki da layukan simintin saka hannun jari da kuma sel CNC da yawa a ƙarƙashin rufin da ya dace da ISO. Tushen famfo na ƙarfe yana shiga azaman ƙirar kakin zuma, yana fita azaman ɓangaren da aka gama tare da GD&T mai yarda da bores, filayen rufe ƙasa, da ƙarancin ƙarancin ƙarewa - duk ba tare da jigilar kaya tsakanin kayan aiki ba. Muna auna juzu'i *tsakanin* simintin gyare-gyare da injina ta amfani da injunan auna daidaitawa (CMM) waɗanda aka daidaita zuwa ma'aunin NIST. Don abin nadi na cibiyar winch wanda ke buƙatar ± 0.015 mm zagaye sama da tsayin 420 mm, wannan rufaffiyar madauki ya yanke ƙin yarda da labarin farko da 73% a gaban dillalai na farko ta amfani da simintin gyare-gyare daban-daban da shagunan mashin ɗin.
Haƙiƙanin Gudanar da Ingancin Duniya yana farawa Kafin Zuba Farko
"Tabbacin inganci" yana nufin kaɗan idan ya fara bayan samarwa. Yarjejeniyar binciken mu tana farawa ne daga karɓar albarkatun ƙasa: Gwajin ultrasonic don ɓoyayyen ciki a cikin cobalt billets, spectroscopy na gani na gani don tabbatarwa na farko, da samfurin tangaɗi daga kowane cajin wutar makera. Binciken cikin-tsari ya haɗa da duba mai shiga rini akan duk simintin saka hannun jari, CMM sikanin mahimman abubuwan datum masu fasali bayan-wuta-machining, da sassan ƙetaren ƙarfe na sassan wakilai ta ASME B16.34. Sakin ƙarshe yana buƙatar ingantacciyar aiki-kamar jikin gwajin matsi zuwa 1.5 × ƙimanta matsa lamba na aiki-da cikakken binciken dijital wanda ke haɗa kowane sashi mai lamba zuwa takardar shaidar kayan sa, log ɗin maganin zafi, da rikodin dubawa. Abokan ciniki suna samun damar wannan bayanan ta hanyar amintattun mashigai-ba azaman abubuwan haɗe-haɗe na PDF ba, amma azaman abin bincike, shigarwar hatimin lokaci.
Abin da Injiniya A Haƙiƙa Ke Bukata Daga Kamfanin Zuba Jari da Madaidaicin Ma'aikata
- Ra'ayin masana'antu na farko: Muna tuta rikice-rikicen GD&T * kafin * fara kayan aiki-kamar tantance fillet ɗin R0.3 inda tsarin simintin ya buƙaci mafi ƙarancin R0.8.
- Babu “daidaitaccen gami” da ke daidaitawa: Idan ƙayyadaddun bayanan ku ya yi kira ga UNS R30006 (T800), muna samo shi - ba musanya makamancinsa ba amma wanda bai cancanta ba.
- Ci gaba da samfur-zuwa-samfurin: Masu aiki iri ɗaya, tanderu iri ɗaya, ƙa'idodin dubawa iri ɗaya-daga labarin farko zuwa raka'a 500.
- Lean bayarwa horo: Babu "mafi kyawun ƙoƙari" lokutan lokaci. Mun sadaukar da kashi 98.2% akan isarwa akan lokaci don umarni matsakaicin girma saboda tsarin mu yana haɗa lokutan sake zagayowar simintin gyare-gyare, zurfin kula da layin layi, da ƙarfin CNC-ba kwanakin kalanda kawai ba.
OEM masana'antu na duniya sun daina zaɓar masu kaya akan farashi kaɗai. Suna zaɓar abokan haɗin gwiwa waɗanda ke kawar da madaukai na sake yin aiki, da ba da garantin maimaitawa na microstructure, da ɗaukar takaddun shaida a matsayin kayan aikin da ba za a iya sasantawa ba-ba takarda ba. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana gina wannan dogara ba ta hanyar da'awa ba, amma ta hanyar sarrafa tsarin da aka rubuta, iyawar ganowa, da kuma abubuwan da ke aiki a ƙarƙashin damuwa na ainihi. Lokaci na gaba da ka ƙayyade bawul ɗin matsa lamba, famfo gidaje, ko cobalt alloy bututun ƙarfe, tambaya: Shin naku zuba jari da daidaiton simintin gyaran kafa mallaki karfe-ko kawai mold?
