Maganganun masana'antar simintin saka hannun jari suna buƙatar fiye da narkakkar ƙarfe kawai da harsashi yumbu. Suna buƙatar horo mai zurfi na ƙarfe, sarrafa juzu'i a ƙarƙashin damuwa mai zafi, da tabbatar da aiwatarwa a cikin aikace-aikacen-masu mahimmanci-inda karkacewar 0.02 mm na iya nufin gazawar famfo a mashaya 350 ko lalacewa da wuri a cikin maɓuɓɓugan winch na teku. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Mun tsĩrar da kan 12,000 daidaici zuba jari simintin gyaran gyare-gyare ga na'ura mai aiki da karfin ruwa bawul jikin, cobalt-alloy nozzles, da kuma AMS 5387 famfo gidaje-kowane bangare gano zuwa albarkatun kasa zafi lambar, duba tare da Zeiss4. kaya.
Me Yasa Ayyukan Masana'antar Simintin Kasuwar Zuba Jari Ya Fara Da Ƙarfafa Ƙarfafa - Ba Tsari kawai ba
Yawancin masu samar da kayayyaki suna ɗaukar simintin saka hannun jari a matsayin matakin “samfurin siffa”. Mun dauke shi a matsayin matakin farko na aikin injiniyan aikin. Cobalt-nickel Alloys kamar T800 da AMS 5387 ba kawai tsayayya da lalata ba - suna tsayayya da lalata microstructural a ƙarƙashin cyclic thermal loading. Amma wannan juriya yana rushewa idan ba'a ƙirƙira raguwa a cikin ƙirar kakin zuma ba, idan lokacin bushewar harsashi ya bambanta da mintuna 12, ko kuma idan raɓa a cikin tanderun tanderu ya tashi sama da 5 ° C. Mun ga abokan ciniki sun ƙi dukan batches saboda iyakar hatsin carbide hazo ya tafi ba tare da sarrafawa ba yayin da aka jefar da HIP-duk da wucewar gwaje-gwajen tensile. Maganin mu? Cikakkun abubuwan ganowa daga gunkin narke alloy zuwa taswirar tauri na ƙarshe, tare da bincike na gani na cikin gida akan kowane yanki mai shigowa. Babu zato. Babu tsangwama.
Haɗin Kai Tsaye Wanda A Haƙiƙa Yana Bada Natsuwa Mai Girma
Yin simintin gyare-gyare shi kaɗai baya ba da garantin gidan silinda na piston wanda ke riƙe da ± 0.015 mm zagaye a tsayin 320 mm bayan maganin zafi. Machining kadai ba zai iya maido da mutuncin saman da ya lalace ta hanyar tarwatsewa yayin simintin gyare-gyare. Gaskiyar fa'idar ta ta'allaka ne a cikin sarrafa hannun hannu-ba handoff ba kwata-kwata. A wurin aikinmu na Qingdao, simintin saka hannun jari yana motsawa kai tsaye daga shakeout zuwa ƙwayoyin CNC ba tare da dabaru na waje ba. Muna kera saman mahimmin hatimi yayin da simintin gyare-gyaren har yanzu ba shi da ƙarfi, ta yin amfani da ƙirar ƙira waɗanda ke nuni da maƙasudin simintin gyare-gyare-ba asalin CAD ba. Don kafuwar famfo mai bakin karfe da ke buƙatar kammalawar Ra 0.8 µm akan flanges masu ɗaukar nauyi, mun tsallake niƙa na biyu: Cibiyoyin injin ɗin mu na axis guda biyar suna amfani da ƙarewar lu'u-lu'u-burr a cikin saitin iri ɗaya wanda ke tabbatar da juriya na matsayi. Sakamako? 40% ƙarancin matakan sarrafawa, sake yin aikin sifili akan fasalulluka na GD&T Zone 3, da kuma Cpk mai maimaitawa> 1.67 akan ƙwanƙwasawa.
Inda "Madaidaicin Kera" ke nufin Ma'anar Rage Hatsari-Ba Kalmomin Talla ba
Abokan ciniki suna yin tambayoyi uku kafin ƙaddamar da sabon abokin aikin simintin saka hannun jari: "Shin za ku iya riƙe matsayi na gaskiya a kan tashoshin jiragen ruwa masu zare guda 12 da aka raba a kan radius 400 mm?" "Shin bututun iska na T800 zai tsira 15,000 zazzage hawan keke a 650 ° C ba tare da fashe ba?" "Me zai faru idan zanenmu ya ƙayyade R0.3 max tushen radius - amma tsarin ku yana samar da R0.5?" Muna amsa wadanda kafin PO ya zo. Binciken aikin injiniyanmu ya haɗa da amsawar masana'anta akan kowane firam na GD&T: muna yin tuta a inda daftarin kusurwoyi ke cin karo da yankuna masu rufewa, inda sassan bakin bango za su murguda yayin lalata, da kuma inda radiyoyin da ba daidai ba na tilasta hanyar kayan aiki. Ga OEM na'ura mai aiki da karfin ruwa na Turai guda ɗaya, mun ba da shawarar canza wurin ramin huɗa ta 1.2 mm - guje wa babban haɗarin motsi da yanke asarar amfanin gona daga 22% zuwa 3%. Wannan ba ingantawa ba ne. Wannan shine rabon mallakar mutuncin ƙira.
Isar da Duniya Ba tare da Rarraba-Saboda Madaidaicin Bashi da Yankunan Lokaci
Masu kera kayan aikin rijiyoyin mai na Arewacin Amurka suna buƙatar cikakken ganowa zuwa API Q1. Masu ginin famfo na Jamus suna buƙatar takaddun shaida na EN 10204 3.2 tare da kowane jigilar kaya. Masu rarrabawa na kudu maso gabashin Asiya suna tsammanin sharuɗɗan DDP tare da tagogi na biyan kuɗi na kwanaki 90-da kuma rashin haƙuri ga juzu'i mai girma tsakanin Lutu #A772 da Lutu #B109. Muna biyan waɗannan buƙatun ba tare da wasan motsa jiki na takarda ba amma tare da tsarin da aka haɗa: hanyoyin haɗin ERP ɗin mu na jefa lambobin kuri'a zuwa nau'ikan shirin CNC, rajistan ayyukan jiyya na zafi, da tambura lokacin rahoton CMM. Kowane jigilar kaya yana ɗauke da takardar shedar QR mai nuna bayanan dubawa na ainihin-ba PDFs ɗin da aka bincika ba. Lokacin da abokin ciniki a Texas ya buƙaci jikin bawul ɗin matsa lamba 87 a cikin kwanaki 18 don gaggawar sake fasalin teku, mun gudanar da sauye-sauye na simintin gyare-gyare, kayan aikin da aka riga aka gama, kuma mun aika 100% sassan da aka bincika ranar 17-babu jigilar iska, babu ƙarin caji. Wannan shine yadda ake auna amincin masana'antar simintin saka hannun jari: ba a cikin ƙasidu ba, amma a kan lokaci, isarwa-farko.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana aiki a mahaɗar kimiyyar allo, aminci na geometric, da lissafin masana'antu. Ba mu sayar da simintin gyare-gyare - muna ba da tabbacin aiki don abubuwan da ke aiki inda gazawa ba zaɓi ba ne. Idan aikin ku na gaba ya ƙunshi alloys na cobalt, babban matsi na hydraulic geometries, ko majalissar famfo mara daidaitattun buƙatu waɗanda ke buƙatar daidaiton simintin gyare-gyare da ingantattun injina, masana'antar simintin saka hannun jari da kuka zaɓa dole ne ta yi fiye da zuba ƙarfe. Dole ne ya fahimci dalilin da yasa ɓangaren ku ya kasance-da abin da ke faruwa idan bai yi aiki ba.
