Neman wani zuba jari a kusa da ni masana'anta? Ba kai kaɗai ba. Injiniyoyin injiniya, manajojin saye, da ƙungiyoyin ƙira a duk faɗin Arewacin Amurka, Turai, da kudu maso gabashin Asiya suna rubuta waccan jumlar yau da kullun-sau da yawa bayan buguwar shingen hanya tare da masu siyar da gida: tsawon lokacin jagora, ƙarancin ƙarfe mara daidaituwa, ɗimbin ƙira a cikin ɓangarorin bakin ciki mai bango, ko rashin tallafin fasaha don manyan abubuwan gami kamar cobalt-nickel famfo gidaje ko AMS 5.7.
Me yasa "Kusa da Ni" Ba Koyaushe Mafi kyawun Ma'auni don Simintin Zuba Jari ba
Yawancin masu siye suna farawa da labarin ƙasa-kuma wannan yana da ma'ana. Amma madaidaicin simintin saka hannun jari baya kama da oda karfen takarda. Wani ɓangaren da aka yi zuwa ± 0.05 mm haƙuri, tare da mahimmancin tashoshi masu sanyaya ciki da ƙarewar ƙasa a ƙarƙashin Ra 1.6 µm, ba ya kasawa daga nisan jigilar kaya-amma daga gibin sarrafa tsari. Mun ga abokan ciniki sun canza daga wani gida na Amurka zuwa wani wurin da aka tabbatar da ISO a cikin Qingdao bayan kuri'a uku a jere na T800 cobalt alloy nozzles sun nuna ƙananan porosity a matakin gwajin matsa lamba. Tushen dalili? Kewayoyin bushewar harsashi marasa daidaituwa da ƙirar kakin zuma da ba a tantance ba suna raguwa diyya-ba kusanci ba.
Amintaccen gaskiya ya fito ne daga haɗin kai tsaye: simintin gyare-gyare + magani mai zafi + ingantattun axis CNC + CMM - duk ƙarƙashin rufin daya, ana sarrafa ta ta hanyoyin da aka rubuta, ba tunanin kanti-bene ba. Wannan shi ne inda QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. bayarwa daban. Ba a matsayin "masana'anta kusa da ku," amma a matsayin madaidaicin abokin tarayya wanda aka daidaita don mahimman sassan ƙarfe na manufa.
Ƙarfin Fassara Hudu waɗanda ke Maye gurbin Geography Tare da Garanti
Wannan ba babban manufa ba ne. An ƙirƙira shi don amincin aiki a ƙarƙashin matsanancin yanayi. Ga abin da ainihin ke motsa allura:
- Cobalt-Nickel Mastery, Ba Iyawa kawai ba: Ba wai kawai suna jefa AMS 5387 ko T800 ba - suna tabbatar da kowane zafi a kan nazarin binciken gani na ASTM E1473. Babu wani tsari da ke zuwa injina ba tare da ingantattun rahotannin abun da ke ciki na Co/Ni/Cr/Mo/W ba. Wannan shine dalilin da ya sa matosai na cobalt ɗin su ke riƙe a cikin 300 ° C, 400-bar na'urar gwajin ruwa inda wasu ke fashe a cikin sa'o'i 200.
- Tsananin Girma Ta Hanyar Kullewar Tsari: Layin simintin saka hannun jarinsu yana amfani da tsarin harsashi yumbu wanda ya dace da ƙayyadaddun ƙonawa na gami. Haɗe tare da CNC 5-axis na cikin gida (Mazak INTEGREX i-200S), suna injin silinda gidaje zuwa GD & T callouts kamar matsayi na gaskiya Ø0.03 mm-ba tare da murdiya bayan-machining ba. yaya? Domin an ƙirƙira simintin simintin gyare-gyare, ba zato ba—kuma magani mai zafi yana bin ainihin rajistan ayyukan pyrometry na AMS 2750E.
- Babu Sassan “Standard” — Abubuwan Aiki Kawai: Fayil ɗin su ya keɓance jigon flanges ko brackets. Kowane abu yana aiki da ingantacciyar aikin injin: piston famfo Silinda gidaje suna tsayayya da yashwar cavitation; winch center shaft rollers suna ɗaukar kaya masu ƙarfi sama da 12,000 N·m; matsa lamba bawuloli hatimi a 700 bar. Idan zanen ku ya ƙayyadad da "jama'o'i marasa daidaituwa tare da mutuncin hanya," suna ɗaukar shi azaman tushe-ba banda ba.
- Alamar gano da ke farawa a Ingot: Kowane oda yana ɗauke da cikakken abin ganowa: lambar rahoton gwajin niƙa, lambar zafi, ƙuri'a ta jefa kuri'a, ID ɗin saitin mashin ɗin, Serial rahoton CMM. Babu "samuwa akan buƙata." Abun ciki Da ake bukata Ga abokan cinikin sararin samaniya ko mai da iskar gas, wannan ba aikin takarda ba ne—cirewa ne.
Menene Yake Faruwa Lokacin da kuke Buƙatar Magana?
Yana farawa da injiniyanci-ba farashi ba. Ƙungiyarsu tana gudanar da ƙirar 3D ɗin ku ta hanyar bita na ƙirƙira: Shin kaurin bango ya fi dacewa don amincin ƙirar harsashi? Shin wurin ƙofa yana yin haɗari da haɗaɗɗun oxide da ke haifar da tashin hankali? Za a iya gudanar da GD&T ba tare da gyara na biyu ba? Ɗaya daga cikin abokin ciniki ya sake fasalin ginin famfo bayan amsa-yanke nauyin 18%, kawar da walda biyu, da inganta rayuwar gajiyar zafi da kashi 40%. Wannan baya faruwa tare da "aika zane → samun ƙididdiga → jira makonni 12." Yana faruwa lokacin da injiniyoyin simintin gyaran kafa ke magana da yaren ku.
Lokacin jagora? Samfuran simintin saka hannun jari na jigilar kaya a cikin kwanaki 25-30. Matsakaici-girma samar (50-500 inji mai kwakwalwa/yr) yana riƙe da tagogin isar da kwanaki ± 3-kulle a rubuce. Ba "kimanin," ba "batun iya aiki." An tabbatar.
Neman Gaba: Inda Madaidaicin Simintin Tafiya Ke Gaba
Iyaka ta gaba ba manyan tanderu bane ko layin harsashi masu sauri. Yana da sarrafa tsarin tsarin matasan: ainihin yanayin zafin jiki yayin lalatawa, tsinkayar lahani na taimakon AI daga sikanin X-ray CT, da daidaita madaidaicin hanyar CNC kayan aiki bisa taswirar juzu'i kamar yadda aka jefa. QINGDAO QIANGSENYUAN ya riga ya gwada waɗannan-ba azaman gidan wasan kwaikwayo na R&D ba, amma azaman haɓakawa-ƙira. Burin su ba shine su zama "zuba jari kusa da masana'anta" akan Google Maps ba. Zai zama kira na farko lokacin da injiniyan ƙirar ku ya ce, "Wannan ɓangaren ba zai iya kasawa ba - kuma muna buƙatar shi daidai da farko."
Idan kana buƙatar daidaitattun sassan ƙarfe inda aikin ya haifar da kusanci-inda cobalt alloy nozzles, tushe mai tushe na bakin karfe, ko simintin ƙarfe don motocin injiniya dole ne su hadu da ƙayyadaddun ƙayyadaddun aikin-ba kawai masu girma ba-to ainihin tambayar ba "zuba jari a kusa da ni masana'anta?” "Wane ne ya mallaki dukan sarkar daga zaɓin gami zuwa dubawa na ƙarshe?" Amsar tana zaune a https://www.tsingtaocnc.com.
