Lokacin da injiniyoyi suka ƙididdige wani sashi wanda dole ne ya riƙe ± 0.02 mm haƙuri a ƙarƙashin matsa lamba na hydraulic 350-bar - kuma ya tsira da hawan keke 10,000+ a cikin slurry abrasive-babu wurin yin zato. Nan ne wani zuba jari simintin gyaran kafa sabis factory tare da ingantattun horo na ƙarfe, ba kawai ikon yin gyare-gyare ba, ya zama wanda ba za a iya sasantawa ba. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Mun isar da kan 17,000 madaidaicin simintin gyaran kafa tun 2018 don famfo gidaje, cobalt alloy nozzles, da winch cibiyar shaft rollers-kowane bangare traceable zuwa zafi lamba, duba tare da Zeiss CMMMS ko AS58 daidai da A758. kaya.
Me yasa Fitar da Zuba Jari Ba "Wani Tsari" ba ne don Sassan Ƙirar Ayyuka
Yawancin masu samar da kayayyaki suna ɗaukar simintin saka hannun jari a matsayin matakin kayayyaki: zuba kakin zuma, tsoma slurry, ƙonewa, zuba ƙarfe, gamawa. Amma yanayin gazawar duniya ta ainihi tana ba da labari daban. Mun ga piston famfo Silinda gidaje fashe a flange dubawa-ba daga ƙira kuskure ba, amma saboda kafuwar da aka yi amfani da sake yin fa'ida cobalt-nickel scrap ba tare da spectral tabbaci. Mun ga bawul ɗin matsin lamba suna zubowa bayan sa'o'i 200 saboda ba a sarrafa rarrabuwar kan iyakokin hatsi yayin ƙarfafawa. Waɗannan ba haɗari ba ne na ka'idar. Rashin nasara ne mai maimaitawa da muke tantancewa yau da kullun a cikin cibiyarmu ta ISO 9001 da ke Qingdao.
Madaidaicin gaskiya yana farawa kafin tsarin kakin zuma na farko. Injiniyoyin mu suna duba kiran GD&T * tare da * zanenku — ba bayan faɗin magana ba. Idan jikin bawul ɗin ku ya ƙayyade Rz 0.8 µm saman ƙare akan hanyoyin kwarara na ciki, muna tabbatar da ko hakan zai yiwu bayan simintin simintin ko yana buƙatar kammalawar CNC da aka yi niyya. Idan filogin AMS 5387 ɗinku yana buƙatar rashin ƙarfi a cikin mahimmin ɓangaren bangon 3-mm, muna daidaita kaurin harsashi, zafin zafin jiki, da zub da sauri-ba kawai gudanar da daidaitattun sigogi ba. Wannan ba sa ido ba ne. Mallakar tsari ce.
Ƙarfi huɗu waɗanda ke raba daidaito da alƙawari
Ba mu fitar da ainihin matakai ba. Kowane babban kayan haɗin gwal yana motsawa ta matakai guda huɗu masu haɗe-haɗe-babu handoffs, babu jinkirin tsari:
- Ikon kayan aiki: Duk T800 cobalt-tushen da kuma AMS 5387 alloys an samo su daga ingantattun masana'anta tare da cikakkun rahotannin gwajin niƙa; muna sake gwada kowane mai yawa don carbon, chromium, da abun ciki tungsten ta amfani da OES spectroscopy
- Yin amana: Simintin saka hannun jari don hadaddun geometries (kamar tushen famfo mai tashar tashar jiragen ruwa da yawa), simintin yashi don manyan sassa na tsarin (misali, sansanonin winch abin hawa na injiniya) - duk an gudanar da su a cikin gida tare da saka idanu na thermal na ainihin lokacin.
- Machining hadewa: 5-axis CNC machining na simintin gyaran gyare-gyare nan da nan bayan damuwa damuwa-babu sake gyarawa, babu kuskuren datum da aka tara-mahimmanci ga coaxiality tsakanin fuska da hawan fuska.
- Abun ganowa ta hanyar ƙira: Kowane bangare yana ɗauke da ID na Laser-etched wanda aka haɗa da takardar shaidar albarkatun ƙasa, log ɗin maganin zafi, rahoton binciken CMM, da takardar duba gani na ƙarshe.
Wannan haɗin kai na tsaye yana kawar da ɗimbin ɗimbin ɗimbin yawa yayin da ake yin simintin gyare-gyare da injina ke faruwa a wasu dillalai. Misali, nozzles ɗin mu na cobalt sun sami juriyar juzu'in 0.015 mm a tsayin 120 mm - wani abu da muka tabbatar akai-akai akan injunan aunawa abokan ciniki yayin binciken haɗin gwiwa.
Abin da Abokan ciniki ke Tambaya da gaske-Kuma Abin da Muka Bayar
"Shin za ku iya jefa T800 a cikin nauyi mai nauyin kilogiram 4.5 tare da kaurin bango 0.3 mm?" Ee-mun samar da raka'a 42 don famfon allurar sinadarai na cikin teku tare da sifili da aka ƙi.
"Shin kuna sarrafa jiyya mara kyau na zafi ta AMS 2750?" Ee-muna gudanar da ɓacin rai da maganin tsufa a cikin gida tare da tanderun da aka yi daidai da pyrometer, shigar da buƙatun AMS 2750E.
"Za ku iya jigilar jikin bawul ɗin bakin karfe 500 a cikin makonni 6?" Ee — don oda matsakaita-girma, ƙwaƙƙwaran aikin mu yana ba da kwanciyar hankali lokacin jagora ba tare da haɓaka ƙimar kuɗi ba.
Ba mu ce "eh" ga komai ba. Idan zanenku yana nuna kusurwoyi da ke ƙasa da 0.5 ° don simintin saka hannun jari na 120-mm na aluminum, za mu yi alama - ba don ba za mu iya gwadawa ba, amma saboda harsashi zai karye yayin lalatawa. Wannan ba ƙi ba ne. Gaskiyar injiniya ce.
Inda Madaidaicin Haɗu da Abokan Hulɗa
An zuba jari simintin gyaran kafa sabis factory yana samun amincewa ba a cikin ƙididdiga ba, amma a farkon samarwa-da na goma. A FASAHA QINGDAO QIANGSENYUAN, wannan yana nufin tabbatar da fassarar GD&T kafin fara kayan aiki, raba takaddun shaida kafin fara simintin gyare-gyare, da rahotannin dubawa tare da kowane akwati. Abokan cinikinmu a Arewacin Amurka, Jamus, da Singapore sun dogara da wannan daidaiton-ba saboda mun yi alkawarin kammala ba, amma saboda mun kawar da sauye-sauyen da za a iya gujewa.
Ƙarshe na gaba na manyan abubuwan haɗin gwal ba za su yi nasara ba akan ƙarin haƙuri kaɗai. Za su buƙaci haɗin kai mai ƙarfi tsakanin simintin simintin simintin gyare-gyare da kuma ingantaccen yanayin da aka yi. Abin da ya sa muke faɗaɗa R&D zuwa ɗimbin ɗimbin simintin gyare-gyare-machining workflows-inda kusan simintin saka hannun jari na kusan-net aka gama-machining a saiti ɗaya, yana kiyaye ma'aunin damuwa. Daidaito ba a tsaye ba. Mu ma.
