Lokacin da injiniyoyi da manajan sayayya ke nema karfe allura gyare-gyaren inji farashin factory, Ba wai kawai kwatanta lambobi ba - suna kimanta iyawar fasaha, amincin sarkar samar da kayayyaki, da yiwuwar haɗin gwiwa na dogon lokaci. Mun ƙaddamar da wannan tambayar ɗaruruwan lokuta daga masu ƙirar tsarin injin ruwa a Jamus, masu siyan kayan aikin mai a Texas, da kuma famfo OEMs a Singapore. Menene mamaki mafi yawan masu saye-sayen farko? Farashin mafi ƙanƙanta da aka ambata da wuya yana ba da mafi kyawun ƙima-musamman lokacin da sassanku dole ne su tsira da hawan hawan igiyar ruwa 300-bar ko girgizar zafi na 600°C.
Me yasa "Farashin Injin Injection Molding Machine" Shi kaɗai Ma'auni ne mai ruɗi
Injin gyare-gyaren ƙarfe na ƙarfe (MIM) sun bambanta sosai da daidaitattun rukunin alluran filastik-ba kawai a cikin kewayon zafin jiki ko sarrafa kayan abinci ba, amma a cikin ingantaccen tsarin gine-gine. Matsalolin MIM na yau da kullun yana aiki a 130-150 MPa clamping ƙarfi, tare da yanayin zafi na ganga sama da 250 ° C, kuma yana buƙatar tsarin ciyar da foda mai tsabtace nitrogen don hana iskar oxygen. Injin da aka ƙididdige ga kayan haɗin cobalt-nickel kamar AMS 5387 suna buƙatar ganga mai taurin dunƙule, bututun yumbu mai layukan yumbu, da sa ido na rufaffiyar madauki. Waɗannan ba haɓakawa na zaɓi ba ne - ba za a iya yin sulhu ba don kwanciyar hankali mai girma a jikin bawul mai katanga ko ramukan winch ɗin da ke da ƙanƙanta.
Mun taɓa goyan bayan ƙera famfo na Turai wanda ya zaɓi layin MIM mai rahusa akan farashin farko kawai. A cikin watanni uku, sun fuskanci 22% rates rates a kan T800 alloy bututun ƙarfe abun da ake sakawa - wanda ya haifar da rashin daidaiton yawan ƙwayar foda da rashin isasshen daidaituwar ɗaki. Maganin su ba kayan aiki mai rahusa ba ne. Ingancin tsari ne: tabbatar da yawan ɓangaren kore ta hanyar gwajin Archimedes, yin taswirar ma'aunin zafi mai zafi a cikin yankuna masu daidaitawa, da ingantaccen tsarin hatsi na ƙarshe tare da SEM/EDS. Wannan shine inda samar da masana'anta-kai tsaye ke biya-ba a cikin adadin ragi ba, amma a cikin lissafin aikin injiniyan da aka raba.
Abin da Ainihin Ke Haɓaka Ƙarfe na Ƙarfe na Ƙarfe na Ƙarfafa Ƙimar Farashin Factory
Abubuwa uku sun mamaye farashin-hanyar mallaka na gaskiya-kuma babu ɗaya da ya bayyana akan takardar zance:
- Tabbatar da dacewa da kayan aiki: Shin mai siyarwa yana gudanar da batches cancanta akan ainihin kayan abincin ku? Ba wai kawai "bakin karfe" ba -amma ƙwararren 17-4PH gas-atomized foda tare da 12.5 μm D50 da ≤0.5% oxygen abun ciki.
- Girman kayan aikin ganowaZa su iya isar da rahotannin CMM ta ASME Y14.5, tare da GD&T callouts daura da albarkatun da yawa lambobi da sintering tanderun rajistan ayyukan?
- Haɗin iyawar bayan-sintering: Babu kantin MIM da ya isa ya tsaya a wurin fitowar tanderu. Mahimman abubuwan da aka gyara kamar gidaje na famfo fistan famfo suna buƙatar maganin zafi mai rage damuwa, haɓakar HIP, ko hanyoyin kwararar lantarki na cikin gida-duk suna buƙatar tsarin daidaitawa, ba kayan hannu ba.
A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., kowane aikin MIM yana farawa tare da nazarin haɗin gwiwa game da bukatun aikin ku-ba kawai zane-zane ba. Muna tambaya: A ina gajiya ke farawa? Wadanne fage ne ke tuntuɓar kafofin watsa labarai masu lalata? Menene madaidaicin ƙyalli da aka yarda a cikin yankuna masu ɗaukar kaya? Wannan tattaunawar tana tsara zaɓin injin, ƙirar kayan aiki, da mitar dubawa-ba akasin haka ba.
Factory-Direct Ba Game da Yanke Masu Rarraba ba-Yana Game da Yanke Zato
Wasu masu saye suna ɗaukan masana'anta-kai tsaye sabis na ƙasusuwa. A aikace, yana nufin kawar da yadudduka na fassara tsakanin ƙira da gaskiyar ƙira. Lokacin da wani abokin ciniki na Amurka ya aiko mana da bayanin GD&T don filogi na AMS 5387, injiniyoyinmu sun hango wani kira mai cin karo da juna dangane da fasalin mai saurin raguwa. Maimakon yin magana a makance, mun ba da shawarar da aka sake fasalin tsarin datum-wanda aka inganta tare da simintin ɓarna na 3D-kuma an rage sake aikinsu na bayan-machining da kashi 68%.
Wannan ba ka'idar ba ce. Kayan aikin mu mai yarda da ISO yana gudanar da samar da MIM tare da injinan CNC da simintin saka hannun jari. Wannan haɗin kai tsaye yana ƙyale mu mu bi manyan abubuwan haɗari-kamar sassan bangon bakin ciki a ƙarƙashin 0.8 mm-zuwa tsarin tafiyar haɗe-haɗe: faifan MIM na kusa-net wanda ke biye da madaidaicin niƙa saman rufewa. Kuna samun ilimin tattalin arziki na MIM ba tare da ɓata mahimmancin haƙuri ba.
Samun Injin Ƙirƙirar Ƙarfe na Ƙarfe na Farashin Factory Factory Dama-Lokaci na Farko
Kafin neman magana, amsa waɗannan tambayoyi huɗu:
- Menene adadin ku na shekara? A ƙasa 5,000 inji mai kwakwalwa / shekara sau da yawa yana son CNC; sama da 50,000 yana sanya MIM tursasawa-amma kawai idan lissafi ya tabbatar da shi.
- Wadanne maki alloy ne ba za a iya sasantawa ba? Abubuwan tushen Cobalt suna buƙatar bayanan martaba daban-daban fiye da 316L. Kada ka bari jigon "MIM mai iya" yayi iƙirarin ɓoyayyen ƙarfin ƙarfe.
- Kuna buƙatar cikakkun takaddun PPAP-ko kawai yarda da ISO 9001? Sassan tsari-nauyi (mai & gas, na'ura mai aiki da karfin ruwa) suna buƙatar takaddun shaida, aiwatar da FMEAs, da rahotanni masu girma da za a iya ganowa ga kowane rukunin tanderun.
- Menene lokacin jagoran ku yarda? Masu samar da masana'anta-kai tsaye na gaskiya na iya damfara layukan lokaci ta hanyar riƙe kayan aikin foda na dabaru da kayan aikin riga-kafi-ba kamar dillalai waɗanda ke yin jinkirin sayayya ba.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. buga m karfe allura gyare-gyaren inji farashin factory ma'auni-ba kamar ƙayyadaddun ƙididdiga ba, amma azaman ingantattun jeri waɗanda ke daura da ƙimar gami, fihirisar ƙididdigewa, da matakin takaddun shaida. Ƙungiyarmu tana tabbatar da ƙirƙira kafin yin magana. Muna raba abubuwan simulation na thermal. Mun sanya hannu kan rahotannin binciken labarin farko. Saboda ainihin farashin ba a cikin injin ba - yana cikin ɓangaren da ya kasa ƙarƙashin matsin lamba.
