Lokacin da kuka fara nema ductile baƙin ƙarfe simintin masana'antun, Abu na farko da za ku lura shine yawancin su sauti iri ɗaya ne. Kowane mutum yana da'awar takaddun shaida na ISO, ingantaccen ƙarfe na ƙarfe, da isar da kan lokaci. Gaskiyar bambance-bambance, abin da ke raba amintaccen abokin tarayya da mai sayarwa wanda kawai yake zuba karfe, ba ya cikin kasida. Yana cikin bayanan da ba a faɗi ba game da sarrafa tsari, sarrafa babban motsi a 2 AM, da kuma niyyar tambayar zane don amfanin abokin ciniki. Yawancin masu siye da yawa suna samun daidaitawa akan farashin kowace kilogiram ko ƙayyadaddun alkawuran inganci, sun rasa grit ɗin aiki wanda a zahiri ke tantance ko simintin zai yi ko gazawa a filin.
The Shell Mold Niche da Inda Ductile Iron Yayi Daidai
Ba kowane shago ba zai iya yin komai da kyau. Wannan darasi ne da aka koya. Na ga kamfanoni suna ƙoƙarin tilasta tsarin da bai dace da lissafin lissafi ko kayan aiki ba. Misali, an dade ana kan mayar da hankalinmu a QSY harsashi mold simintin gyaran kafa. Don wasu abubuwan baƙin ƙarfe na ductile-tunanin jikin bawul ɗin hydraulic, ƙaƙƙarfan gidaje masu ƙayatarwa, ko maƙallan da ke buƙatar kyakkyawan gamawar simintin simintin gyare-gyare da daidaiton girma-ya fi dacewa da yashi na gargajiya. Mutuncin mold yana ba da damar bangon bakin ciki a cikin baƙin ƙarfe ba tare da rufe sanyi ba, wanda shine ciwon kai na kowa. Amma ba harsashin sihiri ba ne. Mafi girman farashin ƙirar farko yana nufin yana da ma'ana kawai don matsakaicin ƙarar gudu. Ba za ku yi amfani da shi don murfin rami mai kashewa ba, a fili.
Wannan shi ne inda shekaru 30 na wasan ya nuna. Ba wai kawai game da samun layin gyare-gyaren harsashi ba; yana da game da sanin lokacin da za a jagoranci abokin ciniki zuwa gare shi don ɓangaren ƙarfe na ductile, kuma lokacin da za a faɗi wani tsari (watakila ma daga wani shagon) zai zama mafi tsada-tasiri. Mun yi hasarar yuwuwar oda sau ɗaya ta hanyar ba da shawarar simintin saka hannun jari don ƙaƙƙarfan ɓangaren bakin ciki, bakin bakin bango maimakon ƙoƙarin tilasta shi cikin tsarin harsashi don ductile. Abokin ciniki ya dawo bayan shekaru biyu tare da wani aikin daban, yana dogara da wannan shawara. Wannan hangen nesa na dogon lokaci yana da mahimmanci fiye da siyar da sauri.
Canjin kayan yana da mahimmanci kuma. Zuba baƙin ƙarfe a cikin kwandon harsashi yana buƙatar rawa daban fiye da zuba baƙin ƙarfe. Maganin magnesium don nodularization yana rinjayar yawan ruwa da halayen raguwa. Idan tushen ba ya daidaita tsarin gating da haɓakawa musamman don ductile a cikin madaidaicin mold, za ku sami porosity shrinkage a cikin sassan masu mahimmanci. Na ga sassa sun wuce dubawa na gani amma sun kasa a ƙarƙashin matsin lamba saboda ba a gudanar da ƙarfafawar daidai ga kayan ba. Wannan haɗin gwiwar kimiyyar kayan aiki da ƙwarewar tsari ce ke bayyana ƙwararrun ƙwararru na gaske.
CNC Machining: Dokar Na Biyu Ba Ta Tattaunawa ba
Ga babban ramuka: samo simintin gyare-gyare daga masana'anta ɗaya da kuma yin injina a wani wuri. Don baƙin ƙarfe ductile, musamman ma maki kamar 65-45-12 ko 80-55-06, izinin yin injina da yanayin damuwa na simintin gyare-gyare suna da alaƙa da juna. Idan mashin ɗin bai fahimci yadda aka zuba ɓangaren da kuma sanyaya shi ba, za su iya shiga cikin al'amuran mafarki - kayan aikin magana, wuraren da ba zato ba tsammani, ko murdiya bayan yanke na farko ya saki damuwa na ciki.
Shi ya sa mu hadedde Injin CNC iyawa ba kawai ƙima ba ne; wajibi ne don sarrafawa. Muna injin abin da muka jefa. Wannan rufaffiyar madauki yana ba mu damar buga aikin simintin gyare-gyare tare da yanke ƙarshe a zuciya. Misali, zamu iya ƙara ɗan ƙaramin haja akan fuskar flange da sanin wani zafi mai zafi yana ƙoƙarin jawo wata hanya, tabbatar da cewa zamu iya tsaftace shi har zuwa ƙayyadaddun bayanai ba tare da matsala ba. Yana kawar da wasan zargi tsakanin ma'adanin kafa da kantin sayar da injin, wanda ke da tsada, ɓoyayyiyar farashi ga masu siye.
Halin da ya dace shine gidan famfo a cikin ductile iron 450-10. Abokin ciniki yana buƙatar juriyar juriya na H7. Idan simintin gyare-gyare da jigilar kaya ba tare da na'ura ba, ko da tare da tsarin mu na harsashi, cim ma hakan ba zai yiwu ba a kai a kai saboda ƙananan raƙuman ruwa ko bambancin yanayin zafi. Ta hanyar aiwatar da aiki mai ban sha'awa a cikin gida akan madaidaicin CNC ɗinmu, za mu iya cancanci yin simintin farko, wanda aka kafa bisa ainihin datum ɗin simintin sa, da kuma ba da garantin ɗaukar nauyi. Bangaren ba wasan kwaikwayo ba ne kawai; An gama, shirye-shiryen haɗawa. Wannan haɗin kai tsaye shine abin da ke juya mai sayarwa zuwa abokin tarayya. Kuna iya ganin wannan hanyar a cikin fayil ɗin a Qingdao Qiangsenyuan Technology Co., Ltd.(QSY), inda aka gabatar da simintin gyare-gyare da injina a matsayin sabis ɗin haɗin kai, wanda aka haife shi daga shekaru talatin na magance waɗannan ainihin matsalolin.
Tattaunawar Kayayyakin Bayan Ƙarfe
Ƙarfin ƙwanƙwasa kansa ba monolithic ba ne. Madaidaicin maki shine farkon farawa. Tattaunawa na gaske suna faruwa lokacin da ƙira ta kira wani abu a gefen ambulaf-ƙarfin gajiya mai girma, haɓakar sabis na zafin jiki, ko juriya. Wannan shine inda aikinmu tare da gami na musamman kamar na tushen nickel ke sanar da aikin ƙarfe na ductile. Fahimtar yadda alloys ke yin aiki a ƙarƙashin zafi da damuwa yana haifar da ƙarin ƙima ga madaidaicin kayan.
Misali, muna da aikin haɗin gwiwar kwampreso mai nauyi. Takaddun bayanai na farko shine ductile iron 500-7. Dangane da bayanan lodi mai ƙarfi, mun koma baya. Mun ba da shawarar digiri na 600-3 tare da kulawar pearlite mai tsauri da kuma ciwon damuwa na gaba kafin yin aiki. Ƙarin farashin ya kasance kadan, amma yanayin aminci da rayuwar gajiya sun inganta sosai. Abokin ciniki bai yi la'akari da shi ba; kawai sun ayyana darajar gama gari. Mai ƙira mai cika oda kawai zai jefa 500-7 kuma ya ci gaba. Mai sana'anta da aka saka hannun jari a aikin sashin yana buƙatar yin waɗannan tattaunawar kayan aiki.
Wannan ƙwarewar kuma tana taimakawa lokacin da ake buƙatar madadin. Wani lokaci, bayan nazarin zane don babban lalata ko zafi, muna iya ba da shawara cewa ko da ƙarfe mafi girma ba shine amsar da ta dace ba kuma ya nuna zuwa ga bakin karfe zuba jari maimakon. Samun wannan faffadan palette mai faɗi-daga simintin ƙarfe da karafa zuwa cobalt da nickel gami - yana nufin shawarar haƙiƙa ce, ba abin da ke cikin tanderun namu ya motsa shi ba a ranar. Yana gina amana.
Haƙiƙanin Inganci Na Kan-Da-Ground
Inganci ba takaddun shaida ba ne akan bango. Yana da jerin ayyuka na yau da kullun, tsauraran ayyuka. Don baƙin ƙarfe ductile, yana farawa tare da kayan shafa na caji a cikin tanderun - sarrafa abubuwan gano abubuwa kamar titanium da gubar waɗanda zasu iya lalata nodularization. Tsarin yin simintin simintin ne: fashewar fashewar da dole ne ta kasance mai tsauri don tsaftacewa amma ba zazzage saman ba, mai yuwuwar rufe lahani. Yana da 100% duba shigar rini akan fuskokin da ke ɗauke da matsi, ba kawai abin dubawa ba.
Na tuna wani nau'in bawul ɗin jikin bawul inda karatun spectrograph ya nuna fade magnesium ya yi sauri fiye da yadda ake tsammani. Har ila yau ilmin sinadarai na cikin fasaha a cikin ƙayyadaddun bayanai, amma yanayin ya kasance ba daidai ba. Mun kawar da zafi duka-yanke shawara mai tsada. Bayanan sun nuna ƙidayar nodule na iya zama ƙasa da ƙasa, yana haɗarin rage ductility. Aibi ne marar ganuwa; ɓangarorin ƙila sun wuce gwajin juzu'i akan coupon, amma ƙananan sassa a cikin ɓangaren kauri na iya yin lahani. Wannan shine hukuncin hukuncin da kuka biya: yarda don ɗaukar asara don hana gazawar filin.
Wani gaskiyar ita ce dabaru. Cikakken simintin gyare-gyare ba shi da amfani idan ta lalace ta hanyar wucewa. Marufi don sassan ƙarfe na ductile, waɗanda za su iya zama gaggautsa idan aka kwatanta da ƙirjin ƙarfe, fasaha ce. Muna amfani da akwatunan plywood mai kumfa na al'ada don hadaddun sifofi, ba kawai jefawa a cikin akwati mai aske itace ba. Wannan kulawa ga mataki na ƙarshe wani bangare ne na tsarin masana'antu, ma. Waɗannan cikakkun bayanai na aiki ne, nesa da ƙyalli na narkewar ƙarfe, waɗanda ke ayyana cancantar ductile baƙin ƙarfe simintin gyaran kafa manufacturer.
Neman Abokin Hulɗar Dama, Ba Farashi kaɗai ba
Don haka, ta yaya kuke yanke surutu yayin tantancewa ductile baƙin ƙarfe simintin masana'antun? Kada ku nemi magana kawai. Nemi amfanin ciyarwarsu na yau da kullun don sashi iri ɗaya. Tambayi yadda suke sarrafa taurin ƙura a cikin yashi ko harsashi. Tambayi don ganin samfurin Rahoton Binciken Labari na Farko, ba kawai ɓangaren samfurin mai haske ba. Amsoshin, ko shakka, za su gaya muku komai.
Kamfanin kamar QSY, tare da tushen sa mai zurfi a cikin duka harsashi m kuma zuba jari, Ya kawo tsarin-agnostic hangen nesa zuwa ductile baƙin ƙarfe. Ba game da sayar muku da fasaha guda ɗaya ba; game da amfani da dama daga akwatin kayan aiki ne. Wannan tarihin, dalla-dalla akan rukunin yanar gizon su a tsingtaocnc.com, yana fassara zuwa warware matsala mai amfani. Wataƙila sun riga sun ci karo kuma sun warware matsalar da kuke tsarawa yanzu.
Ƙarshe, dangantaka tare da tushe shine haɗin gwiwar fasaha. Mafi kyawun sakamako yana faruwa ne lokacin da aka kawo masana'anta cikin bita na ƙira da wuri, lokacin da za su iya ba da shawara kan kusurwoyi na daftarin aiki, kaurin bango iri ɗaya, da ingantattun layukan rabuwa don ƙayyadaddun ƙarancin ƙarfe na ductile. Manufar ba kawai don karɓar kwalin simintin gyare-gyare ba. Yana da don karɓar abin dogaro, kayan aikin aiki wanda ke yin aiki ba tare da matsala ba, wanda aka samo shi daga abokin tarayya wanda ke tunanin gaba ɗaya tafiya daga narkakken ƙarfe zuwa layin haɗin ku. Wannan shine ainihin ma'auni na iyawar masana'anta, fiye da abin da kowane mahimmin kalma zai iya bayyanawa da farko.
