Foda karafa kudin masana'anta mafita ba game da yankan sasanninta-suna game da kawar da sharar gida ba tare da lalata mutunci ba. Mun ga masu siye suna bin ƙananan ƙididdiga kawai don ɗaukar farashi mai ɓoye: sake yin aiki akan sassa marasa ƙarfi, jujjuyawar juzu'i a cikin manyan bawul ɗin bawul, ko jigilar jigilar kayayyaki daga masu ba da kaya waɗanda ke ba da magani mai zafi. A QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Muna bi da foda metallurgy kudin masana'anta a matsayin tsarin-matakin awo-ba line abu. Jimlar yawan amfanin ƙasa, lokacin injina na biyu, ƙimar wucewar dubawa, da cancantar aikin farko. Kuma shine dalilin da ya sa abokan ciniki a cikin tsarin na'ura mai aiki da karfin ruwa da kayan mai & gas sukan dawo don maimaita umarni.
Inda Kamfanonin Ƙarfafan Ƙarfa na Foda suka gaza Mafi yawan Masu Saye
Yawancin masu siye da kasafin kuɗi suna ɗaukan ƙarfe na foda yana adana kuɗi ta atomatik. Amma gaskiyar ita ce ƙarancin gafartawa. Mun yi nazari akan 237 RFQs a cikin watanni 18 da suka gabata-kuma 68% sun haɗa da fasalulluka masu ƙira waɗanda suka haifar da ayyuka masu tsada bayan-sintering: ƙasƙanci da ke buƙatar EDM, bangon bakin ciki da ke ƙasa da 1.2 mm wanda ya lalace yayin HIP, ko kiran GD&T wanda bai dace da kulawar kore-jahar. Ofaya daga cikin famfo na Arewacin Amurka OEM ya ƙayyade sassan AMS 5387 cobalt gami da juriyar matsayi na ± 0.01 mm akan bores. Sakamakon? 42% rarar kuɗi kafin machining ma ya fara. Wannan ba foda ba ƙarfe ba ne - foda ne * haɗarin*.
Gudanar da farashi na gaskiya yana farawa a baya: tare da zaɓin kayan da aka daidaita don aiki, ba kawai ilmin sunadarai ba; tare da juzu'i na lissafi wanda ke mutunta ƙarfin kore da haɓaka ɗabi'a; kuma tare da tsarin haɗin kai wanda ke guje wa ɓangarorin hannu tsakanin simintin, sintering, da CNC. Kayan aikin mu mai yarda da ISO yana ɗaukar duk cikin gida uku-babu abokan hulɗa na waje, babu jinkirin awoyi na ɓangare na uku, babu bambancin tsari-zuwa-tsari. Lokacin da muka faɗi bututun ƙarfe na cobalt gami ko gidaje mai tushen T800, farashin yana nuna ainihin iyawar tsari-ba ƙima mafi kyaun yawan amfanin ƙasa ba.
Levers Hudu waɗanda A Haƙiƙa suna Rage Faɗin Faɗakarwa Factory Sakamakon Factory
Ba mu inganta farashi ta hanyar rage daraja - muna inganta ta hanyar sarrafa bambancin. Ga yadda:
- Abun Hannun Abu da Aka Gina: Kowane cobalt-nickel billet yana ɗauke da cikakkun rahotannin gwajin niƙa da gano lambar zafi. Babu wasu musanya “cancantar daidai”. Wannan yana kawar da jinkirin cancanta lokacin da abokin ciniki ya duba ƙayyadaddun kayan aiki don aikace-aikacen API 6A ko ISO 15156.
- Matsakaicin Simintin gyare-gyare-Machining Sequencing: Domin hadaddun gidaje kamar piston famfo Silinda tubalan, muna amfani da zuba jari simintin gyare-gyare ga girma siffar + daidaici CNC for sealing saman da kuma hali mujallu. Sakamako: 31% ƙananan farashin kayan aiki vs. cikakken hanyar PM, da sifili hadarin micro-porosity a cikin yankunan matsa lamba.
- GD&T-Tsarin Binciken Farko: Shirye-shiryen CMM suna gudana kafin yin jima'i-ba bayan haka ba. Muna tabbatar da ma'auni na kore-kore a kan ƙirar ƙirƙira da aka annabta, sannan mu daidaita ma'auni mai ƙarfi a cikin ainihin lokaci. Wannan yana yanke kin amincewa da dubawa ta ƙarshe da kashi 76 cikin ɗari akan ginin labarin farko.
- Jadawalin Batch na Lean don Matsakaicin Ɗaukaka: Babu mafi ƙarancin tilastawa. Muna gudanar da ɗimbin ƙira daga raka'a 50 zuwa 5,000 ta amfani da keɓaɓɓun hawan keke da daidaitawa na zamani. Tsarin na'urar nadi na cibiyar winch na jiragen ruwa guda 850 a cikin kwanaki 19 - ba makonni 12 ba - saboda ba ma jiran “cikakken lodin tanderu.”
Me yasa "Mafi ƙanƙanci" Ba Daidai yake da Mafi ƙasƙanci Jimlar Kudin ba
Wasu na iya yin jayayya cewa fitar da fitar da kayayyaki zuwa yankuna masu rahusa yana ba da tanadin gaggawa. Koyaya, bayananmu sun nuna akasin haka. Wani abokin ciniki na Turai ya kwatanta tayin biyu don kujerun bawul na AMS 5387: ɗaya daga masana'antar farashin ƙarfe na foda na kudu maso gabashin Asiya yana ambaton 22% ƙasa da ƙasa, wani kuma daga makamanmu na Qingdao. Ƙididdiga na gefen tekun ya keɓance ingancin HIP, tabbatar da ƙarewar saman ƙasa, da alawus ɗin sake yin aikin girma. Farashin ƙasa na ƙarshe-ciki har da zagaye 3 na injin gyara gyara da jigilar iska na kwanaki 11 don maye gurbinsu - ya kai kashi 39% sama da tayin mu na asali. Mafi muni, gazawar filin ta faru a cikin sa'o'in aiki 4,200 saboda ƙananan ƙwayoyin cuta da ba a gano su ba.
Muna farashin nuna gaskiya cikin kowane zance: farashin albarkatun kasa a kowace kilogiram, rabon kuzari, mintuna dubawa na CMM kowane bangare, da lokacin zagayowar maganin zafi. Babu abubuwan layi da ke ɓacewa cikin "kuɗin sarrafawa." Idan zanen ku ya ƙayyadad da Ra 0.4 µm akan cobalt alloy bore, za mu gaya muku gaba ko hakan yana buƙatar niƙa, honing, ko kammala aikin lantarki-da abin da kowanne ke ƙarawa zuwa lokacin jagora da farashi.
Haƙiƙan Haƙiƙanin Tsammani, Amintaccen Kisa
Maganin farashin ƙarfe na foda yana aiki mafi kyau lokacin da aikin injiniya da siyayya suka daidaita da wuri. Ba mu sayar da sassa-muna magance bukatun aiki: riƙewar matsa lamba a mashaya 700, juriya bayan 106 hawan keke, ko kwanciyar hankali a cikin H2Mahalli masu wadatar S. Ƙwararrun ƙwararrunmu suna nazarin GD&T, suna ba da shawarar hanyoyin da za a iya kerawa, da kuma yin kasada kafin fara kayan aiki. Kwata na ƙarshe, mun taimaka maginin famfo na kudu maso gabashin Asiya ya sake fasalin jikin bakin karfe mai duba bawul - yana rage murdiya da kashi 63% da kuma kawar da daidaitawar bayan zafi.
Idan kuna buƙatar bawul ɗin matsa lamba, gidaje na silinda, ko cobalt alloy nozzles waɗanda aka gina zuwa ASTM F75, AMS 5387, ko ka'idodin ISO 13351 - kuma kuna buƙatar farashin da za a iya faɗi, isar da ƙayyadaddun ƙayyadaddun ƙayyadaddun bayanai, da cikakkiyar ma'amala - to tattaunawar masana'antar ƙarfe ta foda tana farawa tare da halayen kayan aiki, ba jimlar ma'auni ba. Ziyarci https://www.tsingtaocnc.com don samun damar sabuwar bayanin iyawarmu, takaddun shaida, da kuma nazarin shari'ar-duniya kan haɓaka ƙimar kayan gami.
