Lokacin da kuka ji 'madaidaicin mai simintin simintin', yawancin masu hankali suna tsalle kai tsaye zuwa juriya da takaddun shaida. Wannan shi ne rabon teburi. Wasan gaske, ɓangaren da a zahiri ke ƙayyade idan aikinku ya tashi ko ya mutu a cikin samfuri, game da duk abin da ke faruwa a kusa da waɗannan lambobin. Yana da gibin sadarwa, da unspoved zato game da surface gama, gubar lokacin caca a kan sabon gami. Na ga injiniyoyi da yawa suna karɓar mai siyarwa bisa ga takardar iyawar PDF mai kyalli, kawai don samun sassan da ke cikin ƙayyadaddun ƙayyadaddun bayanai amma ba su da amfani ga taro saboda kusurwoyin daftarin ya kasance abin tunani ne. Masu kawo kaya sun duba akwatin su, amma ɓangaren ya gaza. Wannan bambamcin-tsakanin yin simintin gyare-gyare da kuma isar da sashin aiki- shine inda ainihin ƙwarewar a madaidaicin simintin simintin gyare-gyare karya, ko ya kamata ya yi karya.
Wasan Shell: Fiye da Motsi kawai
Bari muyi magana game da simintin gyare-gyaren harsashi, ɗayan mahimman hanyoyin mu a QSY. Sau da yawa ana gabatar da shi azaman madadin farashi mai inganci zuwa cikakken simintin saka hannun jari na wasu kundin. Batun ƙasidar ita ce kwanciyar hankali. Gaskiya ya isa. Amma nuance yana cikin tsari. Mun koyi wannan hanya mai wuya shekaru da suka wuce akan gudu na gidajen famfo. Tsarin ya kasance cikakke, alluran kakin zuma yana da kyau, amma harsashin yumbu ya ci gaba da fashe yayin lalatawar. Ya bayyana, ƙirar abokin ciniki tana da sashe mai kauri wanda ke jujjuya shi zuwa ɓangarorin bakin ciki sosai kwatsam. Damuwar zafi a lokacin zagayowar autoclave shine mai laifi. Takaddun bayanai sun ce za mu iya yin lissafi. Gaskiya ta bukaci tattaunawar ƙira-don-ƙera ba mu fara da wuri ba. Yanzu, wannan tattaunawar ba mataki ba ce. Ba game da cewa 'a'a' ba ne, amma game da tambayar 'ta yaya wannan magudanar zai yi?', 'za mu iya tafe bangon?'. Mai kyau madaidaicin simintin simintin gyare-gyare yana aiki azaman kari na ƙungiyar injiniyoyinku, ba kawai mai ɗaukar oda ba.
Zaɓin kayan abu anan shine wani rami na zomo. Carbon karfe, bakin-misali. Amma lokacin da abokin ciniki ya zo tare da buƙatun gawa mai ƙarfi na nickel don yanayin lalata, sigogin tsari suna canzawa sosai. Yanayin zafin zafin jiki na harsashi kafin a zubo, saurin zubar da kanta, har ma da abun da ke cikin gashin fuska na harsashi yumbu na iya buƙatar daidaitawa don hana haɓakar ƙwayar ƙarfe. Wannan ba maɓalli ba ne. Sana'a ce, wacce aka gina ta cikin shekaru da yawa na gwaji da kuskure. A Qingdao Qiangsenyuan Technology Co., Ltd., cewa shekaru 30 tarihi ba kawai a kasuwanci line; ɗakin karatu ne na ɓangarorin da ba a yi nasara ba da kuma abubuwan da suka dace waɗanda ke sanar da kowane sabon aiki. Ba za ku iya Google waccan bayanan ba.
Haɗin aikin gamawa shine na ƙarshe, yanki mai mahimmanci. Samun CNC machining a cikin gida ba kawai don dacewa ba; don sarrafawa ne. Kwanan nan mun yi gunkin bawul ta hanyar gyare-gyaren harsashi. Simintin gyare-gyaren suna da sauti, amma ainihin matsayin tashoshi masu zare da yawa sun kasance kan iyaka. Idan da za mu fitar da waɗannan don sarrafa injina, jinkiri da dabaru sun kashe lokacin. Saboda ƙungiyar injin ɗinmu tana ƙasan zauren, za su iya zuwa filin ginin, za mu iya daidaita simintin gyare-gyare bisa ainihin abubuwan datum (ba madaidaicin CAD ba), da injin tashoshin jiragen ruwa zuwa daidaitattun daidaito. Wannan hannun mara sumul daga simintin gyare-gyare zuwa injina shine inda a zahiri ke kulle ''daidai''. Fitar da wannan matakin yana gabatar da haɗari mafi yawan ba sa ƙididdigewa.
Zuba Jari: Batun Komai Mai Yiwuwa ne
Zuba jari, ko rasa-kakin zuma, yana samun daukaka. Alkawarin hadaddun, sassan siffa-tallafi na kusa yana lalata. Kuma gaskiya ne. Amma babban kuskuren shine cewa rikitarwa kyauta ne. Kowane ƙulle-ƙulle, kowane sashi na ciki, kowane kusurwa mai kaifi yana ƙara farashi da haɗari a cikin kayan aikin kakin zuma, ginin harsashi, da ƙarewa. Na tuna wani samfuri don shingen sararin samaniya. Mai tsarawa, ƙwaƙƙwalwa, ya ƙirƙiri kyakykyawan tsari, na halitta, mai kama da lattice don adana nauyi. Yayi ban mamaki akan allo. Tsarin kakin zuma ya kasance mafarki mai ban tsoro don cirewa daga ƙirar ba tare da murdiya ba, kuma harsashin yumbu ba zai iya tallafawa kyawawan gidajen yanar gizo ba yayin zubarwa-sun narke kawai. Mun zaga ta hanyoyi uku na sauƙaƙa ma'aunin lissafi kafin mu sami ɓangaren da za a iya jurewa. Bangaren ƙarshe har yanzu ya kasance mai sauƙi fiye da na'urar da aka kera, amma ba shine ƙwararren ƙwararren dijital da suka fara da shi ba. Mai kawo kaya wanda kawai ya ce eh ga wannan samfurin na farko ko dai karya ne ko jahilci.
Ƙarshen saman wani tarko ne. Ra 3.2 μm as-siminti ana yawan tallata shi. Abin da ba sa gaya muku shi ne, cimma hakan akai-akai a duk faɗin sashe mai kauri da ɓangarorin bakin ciki yana da matuƙar wahala. Matsakaicin yanayin sanyaya daban-daban yana rinjayar tsarin hatsi, wanda ke shafar yadda yanayin ke amsawa ga harsashi da tsaftacewa na gaba. Wani sashi na iya buga Ra 3.2 akan babban shugaba amma zama Ra 6.3 akan bangon bakin ciki. Idan aikace-aikacen ku na fuskar hatimi ne mai ƙarfi, wannan bambancin bala'i ne. A QSY, dole ne mu haɓaka takamaiman girke-girke na harsashi da ka'idojin sanyaya don iyalai na sassa don rage wannan. Ba daidai ba ne; an bunkasa. Kuna iya samun hanyarmu ga waɗannan ƙalubalen daki-daki a cikin takaddun tsarin mu a https://www.tsingtaocnc.com.
Sannan akwai tambayar gami. Muna aiki tare da cobalt da superalloys na tushen nickel akai-akai. Waɗannan ba kamar zubo aluminum ba ne. Maganin zafi yana da mahimmanci kuma sau da yawa mallaki ga mai samar da gami. Ba za ku iya bin tsarin HIP na gaba ɗaya (Hot Isostatic Pressing) kawai ba. Mun yi haɗin gwiwa tare da wani shagon gyaran injin turbine sau ɗaya, muna jefa wani yanki mai maye gurbin a cikin gadar nickel gami. Takaddun shaida na kayan sun kasance cikakke, girman sun kasance cikakke. Ya gaza a gwajin benci. Batun? Madaidaicin tsarin zagayowar maganin zafi namu, yayin da yake daidai ga dangin gami, ba shine ainihin jerin riko-da-riƙe wanda masana'antun kayan aiki na asali suka yi amfani da su shekaru da yawa da suka gabata. Microstructure ya bambanta sosai. Dole ne mu samo asali, takaddun ƙayyadaddun ƙayyadaddun bayanai kuma mu kwafi shi daidai. Darasi: tare da m alloys, da madaidaicin simintin simintin gyare-gyare yana buƙatar zurfin ƙarfe, ba kawai tanderun da ke yin zafi sosai ba.
Gaggawar Hannun Machining: Inda Simintin Yin Haɗu da Gaskiya
Wannan shine lokacin yin-ko-karye wanda yawancin abubuwan da aka samo asali na wasan kwaikwayo ke haskakawa. Kuna samun kyakyawan simintin gyare-gyare. Yanzu kana buƙatar saka ramukan ƙulla a ciki. Daga ina kuke datum? Idan simintin yana da ɗanɗano mai mahimmanci, yaƙe-yaƙe (kuma duk suna yi), shin kuna na'ura don dawo da shi zuwa na ƙima, ko kuna daidaita mashin ɗin don bin tsarin simintin kamar yadda yake? Babu amsar da ta dace ta duniya. Don mahalli na akwatin gear, dole ne ku na'ura zuwa matsayi na gaskiya, don haka za ku iya yanke rashin daidaituwa. Don madaidaicin tsari, zaku iya bin simintin gyare-gyaren don adana kaurin bango.
Muna da aikin wani ɓangaren ruwa a cikin bakin karfe mai duplex. Yin simintin gyare-gyaren yana da sauti, amma yayin aikin injina, ma'aikacinmu na CNC ya lura da tabo mai wuya. Binciken kayan ya nuna ba batun rarrabuwa ba ne, amma an daidaita shi, mai saurin sanyaya daga wani gungu na fins mai sanyaya a kan ƙirar. Taurin ya kasance a waje kawai. Mun tsaya, tuntuɓar abokin ciniki, kuma mun amince da matakin da aka ware kafin mu ci gaba da yin aikin gamawa. Idan mashin ɗin wani ɗan kasuwa ne na daban, da wataƙila sun fashe ta hanyar, ƙila sun karya kayan aiki, da jigilar wani sashi tare da rayuwar gajiyawa. Haɗin kai ya ba da izinin gyara ainihin lokaci.
Ƙirar ƙayyadaddun ƙirar fasaha ce a cikin kanta don yin simintin gyare-gyare. Ba ka rike da billet. Kuna riƙe da wani lokaci-mai laushi, madaidaicin lissafi. Muna tsara kayan aiki waɗanda ke nuni da mahimman abubuwan simintin gyare-gyaren-yawanci waɗanda suke ƙarfafa farko kuma sun fi karɓuwa-kuma suna ba da izini ga wasu ƙa'idodi. Cakuda ne na matsatsin matsi da muƙamuƙi masu laushi na dabara. Wannan ba aikin CNC ba ne; yana amfani da ilimin yadda simintin gyare-gyaren gyare-gyaren gyare-gyaren ke aiki a ƙarƙashin ikon yankewa. Wannan damar ita ce tsakiyar abin da muke bayarwa a Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) - yana juyar da ɗanyen simintin gyare-gyare a cikin kayan da aka shirya don girka ƙarƙashin rufin ɗaya, tare da sarkar alhakin.
Kasawa Shine Mafi kyawun Tsarin Karatu
Ba wanda yake son yin magana game da waɗannan, amma sun fi koyarwa. Tun da farko, mun ɗauki aiki don babban girma, ƙaramin simintin saka hannun jari na aluminum. Bangaren ya kasance mai sauƙi, ƙaramin lefa. Don yin gasa, mun inganta itacen kakin zuma don ɗaukar sassa da yawa. Zubawar farko ta kasance bala'i - ƙaƙƙarfan ƙaƙƙarfan ƙazanta a kowane bangare. Gating da tashin da ke aiki na sassa shida akan bishiyar gaba ɗaya ta gaza arba'in. Za mu ba da fifiko fiye da sarrafa zafi. Mun kawar da duka, mun sake tsara bishiyar tare da tashoshi masu kyau na ciyarwa, kuma mun yarda da ƙididdige ƙananan sassa na kowane nau'i. Mun yi hasarar kuɗi akan wannan aikin, amma mun sami fahimi na asali cewa shimfidar simintin simintin gyare-gyaren simintin ne na farko, motsa jiki na dabaru na biyu.
Wani gazawar kuma shine game da sadarwa. Wani abokin ciniki ya aiko mana da zane don gadin bakin karfe, yana ƙayyade gogen madubi. A gare mu, wannan yana nufin takamaiman ci gaba na niƙa da buffing zuwa ƙayyadadden Ra. Mun isar da abin da muke tsammanin kyakkyawan gamawa ne. Sun ƙi shi. Me yasa? Madubin su goge ya kasance ƙarshen madubi na gani na zahiri don aikace-aikacen kayan ado, yana buƙatar daban, ƙarin tsari mai ƙarfi wanda ba mu yawanci bayarwa ba. Dukanmu mun ɗauka abu ɗaya muke nufi. Yanzu, muna da kayan aikin gamawa - tubalan jiki tare da ƙare daban-daban - waɗanda muke daidaitawa da abokan ciniki kafin fara samarwa. Yana kawar da shubuhar harshe.
Waɗannan gazawar sun koya mana cewa kasancewa abin dogaro madaidaicin simintin simintin gyare-gyare ba game da samun cikakken yunƙurin farko ba. Yana da game da samun tsarin da tawali'u don kama matsaloli da wuri, tantance su daidai, da kuma sadarwa da su a bayyane. Yana da game da gina tsari mai ƙarfi, ba kawai samfurin da ya yi kyau sau ɗaya ba.
Neman Gaba: Ƙimar Ƙimar Gaskiya
Don haka, lokacin da kuke kimantawa a madaidaicin simintin simintin gyare-gyare, duba bayan jerin kayan aiki da takardar shaidar ISO. Ka tambaye su game da babban gazawarsu ta ƙarshe da abin da suka koya. Danna su kan yadda suke sarrafa ƙira tare da matsala mai yawan zafi. Tambayi game da kashe-kashen da aka yi tsakanin mashin ɗinsu da shagon injuna. Amsoshin zasu gaya muku komai.
Darajar abokin tarayya kamar QSY ba kawai a yin siffa daga karfe ba. Yana cikin kewaya ƙananan yanke shawara ɗari tsakanin zane da ɓangaren da aka aika — daftarin tweak ɗin kusurwa, wurin da aka tashi, dabarar machining datum, yanayin yanayin zafi. Yana da game da samar da tabbaci a cikin tsari mai cike da sauye-sauye. An gina wannan ƙarfin daga shekaru 30 na magance matsalolin, ba kawai injunan aiki ba.
A ƙarshe, daidaito alkawari ne. Kuma wannan alƙawarin ba a kiyaye shi ta hanyar juriya akan ƙa'idar ba, amma ta hanyar ƙwarewa da haɗin gwiwar warware matsalolin da ke faruwa a kan shagon, kowace rana. Wannan shine abin da ke raba mai siyar da sassan da abokin haɗin gwiwar masana'anta na gaskiya.
