Ke hōʻike ʻia e nā ʻenekinia Incoloy825 no nā kiwi hauʻawaʻawa, nā hale pahū ma lalo o ka moana, a me nā manifolds hoʻohana ʻana i ka waika, ʻaʻole lākou e koho wale i ka nickel-iron-chromium alloy-ke pāʻani nei lākou i ke kūpaʻa metala, kūpaʻa weld, a me ke kūpaʻa lōʻihi i ka pohā o ke kaumaha-corrosion. E uku wale ana kela pili ina ka hale hana ma hope o ka ʻāpana e hoʻomaopopo i ke ʻano o ka hana ʻana o Incoloy825-ʻaʻole ma ka pepa wale nō, akā ma lalo o ka wela, ke kaomi, a me nā ala hana multi-axis. Ua ʻike mākou i ka nui o nā papahana i hoʻopaneʻe ʻia no ka mea ua mālama ka mea hoʻolako iā Incoloy825 e like me ke kila kila: ka hoʻopili like ʻana, ka helu hānai like, ka lawelawe ʻana ma hope o ka mīkini. ʻAʻole hana. Hoʻomaka ka hana honua maoli me ka hoʻopaʻi kaʻina hana—ʻaʻole nā ʻōlelo hoʻohiki.
No ke aha ʻo "Incoloy825 factory" ʻaʻole he huaʻōlelo huli wale nō - he kānana hōʻoia
ʻO An hale hana Incoloy825 pono e hana i ʻekolu mau mea me ka hala ʻole: e hoʻopaʻa paʻa i ka ʻae ʻana i nā ʻāpana e paʻakikī wikiwiki i ka wā e hana ai; mālama i ka microstructure kū'ē i ka corrosion ma o ka mālama ʻana i ka wela a me ka hoʻopau ʻana i ka ʻili; a e hōʻoiaʻiʻo i ka hiki ʻana o ka puʻupuʻu a hiki i ka papa hoʻoheheʻe. ʻAʻole kēia ka hana ʻana i nā mea kūʻai. ʻO ia ka hoʻokele metallurgical. Ma QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., mīkini mākou i ka Incoloy825 ma ka ʻaoʻao o AMS 5387 cobalt alloys a me nā ʻāpana T800-no laila ua hoʻohālikelike ʻia kā mākou papahana CNC, nā hoʻolālā mea hana, a me nā kuʻina nānā no ka high-nickel, high-molybdenum. No ka laʻana, pale mākou i nā hoʻokomo carbide maʻamau ma nā pahu Incoloy825; akā, hoʻohana mākou i nā mea hana PCD-tipped me ka hāʻawi ʻana i ka coolant maikaʻi a me ka hoʻohaʻahaʻa ʻana i ka radial. No ke aha mai? No ka mea, ʻoi aku ka paʻakikī o ka hana ʻana o Incoloy825 ma mua o Inconel 625—a ʻo kahi haʻihaʻi mea hana ʻole i hoʻolālā ʻia e hiki ke hōʻino i kahi hale cylinder $12,000.
ʻO ka hoʻohui pololei ʻana, ʻaʻohe lima lima—a ʻaʻohe kuʻikahi
Manaʻo ka nui o nā mea kūʻai aku i ka hoʻolei ʻana a me ka mīkini ma nā hale ʻokoʻa. ʻAʻole ma ʻaneʻi. ʻO kā mākou mea hoʻokō ISO e lawelawe ana i ka hoʻolei kālā, hoʻolei one, ʻelima-axis CNC machining, solution annealing, a me ka passivation-ma lalo o hoʻokahi hale. He mea nui kēlā mana. Ke kauoha ka mea kūʻai aku i kahi kino valve kaomi Incoloy825, hoʻolei mākou iā ia me ka paʻa kuhikuhi e hōʻemi i ka porosity waena, a laila e hoʻopaʻa i ka mīkini i loko o ± 0.01 mm me ka hoʻohana ʻana i nā hoʻonohonoho CMM-hōʻoia. ʻAʻohe mea kūʻai waho e hoʻolauna i ka hoʻoheheʻe dimensional ma waena o ka hoʻoheheʻe ʻana a me ka alignment bore hope. ʻAʻohe ʻaoʻao ʻekolu e hoʻololi i ke ʻano o ka palaoa me ka manaʻo ʻole. Hoʻopaʻa mākou i kēlā me kēia ʻanuʻu: nā palapala hōʻoia billet e hiki mai ana (ASTM B424), nā loiloi paʻakikī inter-process, hoʻāʻo ultrasonic hope loa ma ASTM E164 no nā ʻāpana pā koʻikoʻi. ʻAʻole hōʻike ʻo Traceability—he moʻolelo kikohoʻe pili ʻia ʻo QR e hōʻike ana i ka helu hehee, ka ID umu, nā lāʻau paʻahana, a me nā overlay CMM scan.
Nā ʻāpana maoli, nā kūlana maoli - ʻaʻohe kikoʻī maʻamau
ʻAʻole mākou e kūʻai aku i "Incoloy825 blanks." Hoʻokumu mākou i nā ʻāpana hana no nā ʻōnaehana kahi i hōʻole ʻia ai ka manawa haʻahaʻa, ka pilikia palekana, a i ʻole ka ʻike ʻana i ke kaiapuni. ʻO kā mākou mau kauoha maʻamau Incoloy825 ka:
- Piston pump cylinder housings for offshore hydraulic power units-e koi ana i 100% non-porous walls a concentricity ma lalo o 0.015 mm ma waena o 300 mm lōʻihi.
- Hōʻike ʻia nā kumu pāpaʻi hoʻoheheʻe i ka wai kai hoʻopiha piha ʻia i ka H₂S—koi i ka ʻili kino piha a me ka ASTM A967 Citric passivation.
- ʻO nā kino kīpē hoʻoheheʻe kemika me nā ʻeke noho i hoʻohui ʻia - kahi e noho ai ka ʻeleʻele o ka mīkini ma lalo o Ra 0.4 µm no ka pale ʻana i ka ʻinoʻino.
Loaʻa kēlā me kēia ʻāpana i ka hōʻoia hana: ka hoʻāʻo ʻana i ke kaomi ʻana i ka helu hoʻolālā 1.5x, ka nānā ʻana i ka leak helium ma 1 × 10⁻⁹ mbar·L/s, a me ka hoʻoheheʻe paʻakai i kēlā me kēia ASTM B117 no 1,000 mau hola. Inā hāʻule - ʻoiai hoʻokahi manawa - hana hou mākou i ke kaʻina hana, ʻaʻole ka ʻāpana wale nō.
Hāʻawi honua me ka ʻole o ke ao holoʻokoʻa
ʻO kā mākou mea kūʻai mai ʻAmelika ʻĀkau, Kelemānia, a me Singapore—akā kaʻana like lākou a pau i hoʻokahi manaʻolana: nā manawa wānana me ka ʻole o ka ʻai ʻana i ka ikaika metallurgical. Hoʻokō mākou i kēia me ka hoʻolālā hana lean a me ka hana ʻenekinia-mua. Ma mua o ka haʻi ʻana, loiloi kā mākou hui i nā kelepona GD&T, e hōʻemi i ka manawa machining a hiki i ka 35%. ʻAʻole mākou e kali i nā kiʻi i "hope." Kōkua mākou i ka hana ʻana iā lākou. No nā kauoha koʻikoʻi, mālama mākou i ka papa helu helu kālā Incoloy825—i hōʻoia ʻia iā ASTM B424 Grade UNS N08825—me nā hōʻike hoʻāʻo wili piha ma ka faila. ʻO ka manawa alakaʻi no ka prototype Incoloy825 mau ʻāpana he 22 mau lā hana. No ka holo nui (50-200 pcs), he 35 mau lā — paʻa ma ke kākau ʻana, ʻaʻole i manaʻo ʻia.
Inā makemake ʻoe i kahi hale hana Incoloy825 e mālama ana i kāu kikoʻī ma ke ʻano he palapala kaʻina hana—ʻaʻole he papa inoa—pono ʻoe i ka ʻike i hōʻoia ʻia me nā mea kikoʻī kiʻekiʻe-alloy, ʻaʻole wale ka loaʻa ʻana o ka waihona. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Hāʻawi i ke kūpaʻa dimensional, ka mana microstructure, a me ka traceability piha - no ka mea i loko o ka ʻaila a me ke kinoea, hydraulics, a me ka hana kemika, ʻaʻohe palena no ka hana kuhi metallurgical.
