
Ke kuhikuhi nei nā ʻenekinia i nā ʻāpana no nā pamu hydraulic, nā kīwaha o waho, a i ʻole nā ʻōnaehana winch hana kaumaha, "kokoke" ʻaʻole ia he koho. Hiki ke hoʻomaka ka ʻaʻahu ʻaʻahu ʻaʻahu ʻaʻahu 0.02 mm i loko o kahi noho nozzle cobalt-alloy. Hiki i kahi puʻupuʻu micro-porosity i loko o ka hale hoʻoheheʻe one hoʻoheheʻe ʻia ke hoʻololi i ka pono paʻi ma 350 bar. ʻO ia ke kumu ʻaʻole ʻimi wale nā OEM honua a me nā mea hoʻolako Tier-1 i kahi hale hana hoʻolei pololei - hoʻomaʻamaʻa lākou no ka hoʻopaʻi metallurgical, dimensional repeatability, a me ka hōʻoia hana ma lalo o nā ukana honua maoli.
ʻO ka hapa nui o nā mea hoʻokumu i ka hao a i ʻole ke kila kuhili ʻole. Kakaikahi ka haku AMS 5387 cobalt alloy — he mea me ka hoonui wela kokoke-zero, ke ku'e loa i ke au, a me ka ikaika tensile ma luna o 1,300 MPa ma hope o ka ho'oponopono wela. Ua hana mākou ma luna o 12,000 T800-based pump parts mai ka makahiki 2021. Ma hoʻokahi papahana ʻaila hinu ʻAmelika ʻAmelika, ua hāʻule ka plug cobalt o ka mea hoʻokūkū ma 4,200 mau hola hana ma muli o ka hoʻopuehu carbide inconsistent. Ua hala kā mākou pūʻulu i nā hola 9,800 - hōʻoia ʻia e ka mea kūʻai-hope metallography a me ka paʻakikī paʻakikī ma kēlā me kēia ʻāpana. ʻO ka ʻokoʻa? ʻO ka hana ʻenehana pololei me nā mea hoʻolako maka i hōʻoia ʻia, ʻaʻole kūʻai wale i nā kauoha. Hiki ke ʻike ʻia kēlā me kēia hehee i ka helu wela, ka hōʻike spectrographic, a me ka hōʻoia ʻana i ka nui o ka palaoa - ʻaʻohe ʻokoʻa.
ʻO ka hoʻolei ʻana i waho, ka mīkini, a me ka hoʻopau ʻana i nā ʻāpana. Hōʻuluʻulu ʻia ka hoʻoheheʻe ʻana: hoʻololi mold → offset core → hewa ka mīkini hana → distortion thermal i ka wā hoʻomaha pilikia. Ma kā mākou hale Qingdao, mālama ka hui ʻenekinia hoʻokahi i ka hoʻolei kālā ʻana i kahi hale paʻi piston, ʻelima axis contour wili o kona mau awa kiwi kūloko, a me ka uhi ʻana o ka HVOF hope o nā ili hoʻopaʻa. Hoʻopaʻa paʻa mākou i nā kelepona GD&T ma mua o ka ASME Y14.5 Level III: kūlana ʻoiaʻiʻo ± 0.015 mm ma nā hiʻohiʻona datum Ø8 mm, hoʻopau ʻili Ra ≤0.4 µm ma nā wahi hoʻopaʻa hoʻopaʻa ikaika. ʻAʻohe lima lima. ʻAʻohe wehewehe wehewehe. Hoʻokahi wale nō pepa kaʻina hana, hoʻokahi hoʻolālā nānā, hoʻokahi kaulahao kuleana.
Hoʻopuka kekahi mau mea hoʻolako i nā portfolio ākea - nā mea hana, nā brackets, nā hale - e hoʻoheheʻe i ka manaʻo. Hoʻopaʻa mākou i nā ʻāpana kiʻekiʻe ʻehā: nā ʻāpana hana CNC-machined, nā ʻāpana hoʻoheheʻe cobalt-nickel, nā hoʻoheheʻe hao pololei, a me nā hoʻoheheʻe kila / ʻole. No ke aha mai? No ka mea e koi ana kēlā me kēia i ka ʻike kaʻina hana. Pono ka hoʻolele ʻana i ke one i kahi huila winch center shaft roller e hoʻomalu i ka hoʻoilo ʻana no ka pale ʻana i ka mahā martensitic ma nā ʻāpana mānoanoa. Pono ka hoʻolei kālā ʻana i ka nozzle AMS 5387 pono i ka uku hoʻemi ʻana i ke ʻano wax a me nā kiʻi kiʻi kiʻi ceramic e pale ai i ka hoʻoneʻe ʻana o ka ʻili. ʻAʻole mākou e hoʻokele kaʻaahi ma waena o kēia mau kikowaena. Hāʻawi mākou i nā loea - metallurgists nāna i hōʻoia i ka 17 cobalt heat-treat cycles, machinists i hōʻoia ʻia ma Hurco VMX60Si no nā superalloys paʻakikī, CMM technicians calibrated to ISO 10360-2 kēlā me kēia lā.
ʻAʻohe manaʻo o "ka lawe ʻana i ka manawa" inā makemake nā ʻāpana mua he 10 e hana hou. Hoʻomaka kā mākou lean workflow ma ke kiʻi ʻana i ka loiloi - ʻaʻole i ka hoʻolālā hana. Hoʻopaʻa mākou i nā paio GD&T ma mua o ka hoʻomaka ʻana o ka mea hana: he ± 0.05 mm ka hoʻomanawanui ʻana i ke ala kahe e hoʻopaʻapaʻa ʻia me nā helu erosion electrode maʻamau; he papa pae maʻamau ʻole i kuhikuhi ʻia me ka ʻole o ke ana anawaena pitch. Hoʻihoʻi mākou i nā manaʻo i hōʻike ʻia i loko o 48 mau hola, me ka hopena o ke kumu kūʻai hana - e laʻa, ke hoʻololi ʻana mai M12×1.25–6H a i M12×1.25–5H e hōʻemi ana i ka manawa wili thread ma 37% me ka ʻole o ka hana. No nā prototypes, hoʻouna mākou i nā hōʻike ʻatikala mua me nā scan CMM i uhi ʻia ma nā hiʻohiʻona CAD. No ka holo ʻana o ka leo, loaʻa i kēlā me kēia ʻāpana ka hiki ke ʻike piha ʻia: nā lāʻau wela, nā ʻāpana mīkini, nā moʻolelo nānā, a me nā ʻāpana o ka ʻili - mālama ʻia no 15 mau makahiki.
Koho nā mea kūʻai ʻoihana honua iā QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ʻaʻole no ke kumu kūʻai haʻahaʻa, akā no ke kumu kūʻai haʻahaʻa haʻahaʻa loa o ka ʻona: ʻoi aku ka liʻiliʻi o nā hemahema o ke kahua, ʻoi aku ka lōʻihi o ka lawelawe ʻana, a me ka hōʻoia hou ʻole ʻana. Ke koi nei kāu noi hale hana hoʻolei pololei hiki ke aʻa i ka ʻepekema alloy, ʻaʻole wale nā kikoʻī mea hana - ʻo ia kahi e hālāwai ai ka pololei o ka dimensional i ka ʻoiaʻiʻo o ka hana.