Ke makemake nei kāu ʻōnaehana hydraulic i ka pahu kaomi i loko o ʻekolu pule—ʻaʻole ʻekolu mahina—a pono e ola kāu pahu winch kaʻa ʻenekinia i 10,000 pōʻai o ka hoʻouka ʻana kiʻekiʻe, hāʻule nā manawa hoʻoheheʻe maʻamau. Ua ʻike mākou: hoʻopau nā mea kūʻai aku i nā holo prototype ma hope o ke kali ʻana i nā lā 42 no kahi hale hoʻokahi one, ʻike wale ʻia nā alana mīkini ʻaʻole i kūlike ma waena o ka lua. ʻAʻole ia he bottleneck - he kaʻina like ʻole. A hale hana hoolei one wikiwiki ʻaʻole ʻoki wale i ka manawa alakaʻi. Hoʻololi hou ia i ka mea hiki ke hoʻolei pololei i ka hana wikiwiki.
No ke aha ʻaʻole ʻo "Rapid" wale nō ke kūʻai aku - ʻo ia ke kaʻina hana
ʻAʻole pili ka hoʻolei ʻana i ke one wikiwiki. E pili ana i ka hoʻopau ʻana i nā ʻanuʻu waiwai ʻole ʻoiai e mālama ana i ka pono metallurgical a me ka pono dimensional. Ma kā mākou hale Qingdao, ʻo ka "wikiwiki" ʻo ia hoʻi: 7-12 mau lā hana mai ke kaha kiʻi i ʻae ʻia a hiki i ka ʻatikala mua—ʻaʻohe uku wikiwiki, ʻaʻohe mea hoʻololi, ʻaʻohe kuʻikahi ma AMS 5387 cobalt alloy grain structure a i ʻole T800-based microhardness (48-52 HRC as-heat-treated). Hoʻokō mākou i kēia ma ka hoʻopaʻa ʻana i nā lever ʻehā i ʻike ʻole ʻia e ka hapa nui o nā foundries:
- ʻO ka hōʻoia ʻana o ke ʻano kikohoʻe ma mua o ka hoʻomaka ʻana o ka hana lāʻau—CMM-simulated shrink uku i kūkulu ʻia i loko o nā faila STL, ʻaʻole i kuhi ʻia i ka wā o ka hui ʻana
- Hoʻohui ʻia ke one ʻōmaʻomaʻo i hoʻomaʻamaʻa mua ʻia me nā pahu kumu i mālama ʻia i ka wai—ʻaʻohe ʻano hoʻololi ʻē aʻe o ka hui i ka permeability a i ʻole ka ikaika kaomi maloʻo
- Alahele like: Hoʻomaka ka hoʻolālā ʻana o CNC a me ka hoʻonohonoho ʻana i ka wela i ka wā * e hoʻopaʻa ʻia ana ka ʻōpala
- ʻAʻohe puka hana hou: Loaʻa kēlā me kēia hoʻolei ʻana i ka lekiō piha piha + ka palapala ʻāina paʻakikī o ka ʻili * ma mua o ke kūkulu ʻia ʻana o nā mea hana mīkini.
ʻAʻole wikiwiki kēia i ke kumukūʻai o ka mana. ʻO ka wikiwiki * hoʻohana ʻia e ka mana. I ka hoʻouna ʻana mai o ka mea kūʻai iā mākou i kahi kiʻi paʻa paʻa me GD&T callouts no ± 0.05 mm palahalaha ma kahi papa kumu 420 mm, ua holo mākou i ka ninini hoʻāʻo me nā thermocouples i hoʻopili ʻia e palapala i nā gradients paʻa - a laila hoʻoponopono ʻia ka gate * ma mua o ka ninini mua ʻana. Ka hopena? Zero warpage. ʻAe ʻia ka ʻatikala mua ma ka lā 9.
Kahi i hāʻule ʻole ai ka hoʻolei ʻana i ke one (a no ke aha i kūleʻa ai kā mākou hale hana)
Hiki i kekahi ke hoʻopaʻapaʻa ʻaʻole hiki i ka hoʻolei ʻana i ke one ke paʻa i nā ʻae ʻana i nā geometries paʻakikī e like me ka piston pump cylinder houses. Ua pololei lākou - inā ʻoe e hoʻohana ana i ke one maʻamau, nā ʻāpana lima i hoʻopaʻa ʻia, a me ka mīkini post-cast e hoʻopakele i ka distortion. Akā ʻaʻole ia he ʻoiaʻiʻo hale hana hoolei one wikiwiki hana.
Hoʻolei mākou i nā ʻāpana hao a me ke kila me nā ʻili mīkini i hoʻohui ʻia: hoʻopaʻa ʻia i nā ʻāina, nā ʻawaʻawa ʻawaʻawa, a me nā alo flange e koi ana i ka ≤0.03 mm wehe ʻia. Pehea? Ma ka hoʻohui ʻana i ka hoʻoheheʻe flaskless ʻoʻoleʻa me ka nānā ʻana i ka nui o ke one i ka manawa maoli (me ka hoʻohana ʻana i ka ʻenehana nuklea gauge calibrated no ISO 22988), a laila e hōʻoia ana i ka geometry mold cavity me ka triangulation laser *ma hope o ka lulu ʻana akā ma mua o ka mālama wela. Hoʻopili pololei ʻia ka ʻikepili i kā mākou mea hoʻolālā ala hana CNC-no laila e uku ʻia ka mīkini no ka hoʻokaʻawale ʻana o ka wela, ʻaʻole ka hoʻololi ʻana i ka mold maʻamau.
No nā ʻāpana kobalt-nickel—e like me nā nozzles AMS 5387 i hōʻike ʻia i ka 650°C cyclic thermal shock—hoʻohana mākou i nā momi one i uhi ʻia i ka ceramic a me nā ramp hoʻomaha. ʻAʻohe ea kinai. ʻAʻohe māhā. Loaʻa i kēlā me kēia ʻāpana i ka traceability holoʻokoʻa: ka log melt, ke kahe ʻana o ka mahana, ka ʻike helu hoʻomaha, a me ka scan EDS post-heat-treat e hōʻoiaʻiʻo ana i ka nele o ka pae sigma.
ʻAʻole like ka "Rapid" a pau—eia ka mea e hoʻoneʻe maoli ai i ka nila
Hoʻemi ʻia ka manawa alakaʻi i ka wā i hana ʻia ai kēlā me kēia pae no ka throughput - ʻaʻole wale ka hoʻolei ʻana. ʻO ia ke kumu he mea nui kā mākou hoʻohui kūʻokoʻa:
- ʻO ka hoʻolei ʻana a me ka mīkini ma lalo o ka hale hoʻokahi: ʻAʻohe lohi o ka hoʻouna ʻana, ʻaʻohe kuhi data ma waena o ka hale hana a me ka hale kūʻai mīkini
- ʻO ka hōʻoia ʻana i nā mea hale: Ke ho'āʻo nei mākou i nā ʻāpana huila T800 e hiki mai ana no ka hāʻawi ʻana i ka carbide—ʻaʻole kemika wale nō—e hoʻohana ana iā SEM/EDS ma mua o ka hoʻoheheʻe ʻana.
- Hana ʻia ka nānā ʻana i loko: Ke ho'āʻo nei kēlā me kēia hoʻoheheʻe ʻana i ka valve kaomi ma 1.5x helu ʻia * ma mua o ka pau ʻana o ka ʻili
- ʻAʻohe māka "maʻamau".: ʻAʻole mākou e kūʻai i ka "A395 ductile hao." Kūʻai mākou i ka QT600-3 me ka nodularity i hōʻoia ʻia> 85% a me ka ʻike pearlite 92-96% - no ka mea ʻo ia ka mea e paʻa ai i nā manifold hydraulic waho.
I ka hapaha i hala, ua makemake kekahi OEM Europa i 47 mau ʻāpana o ka huila winch center shaft maʻamau ʻole—paʻakikī loa ka geometry no ka hoʻoheheʻe centrifugal, nui loa no ka hoʻopukapuka. Ua ʻōlelo ʻia nā mea hoʻokūkū he 18 pule. Hāʻawi mākou i ka ʻatikala mua i nā lā 11, kauoha piha i 22. ʻAʻole no ka mea ua hana mākou i nā hopena pule. No ka mea, kaʻana like kā mākou laina hoʻolei one i nā waihona mea hana me kā mākou mau kikowaena wili 5-axis—a ʻo kā mākou mau ʻenekini maikaʻi e hui pū me nā mea hoʻolālā kaʻina hana.
Ke koho ʻana i kāu hoa hoʻoheheʻe ʻana i ke one wikiwiki—E nānā ma mua o ke kalena
ʻAʻohe manaʻo o ka ʻōlelo he 10 mau lā inā hiki mai ka ʻāpana me ka porosity i ka pūnaewele lawe ukana a i ʻole ka hohonu o ka hihia ma hope o ka paʻakikī induction. E nīnau i kēia mau nīnau ma mua o kou kau inoa ʻana:
- Hiki iā ʻoe ke hōʻike mai iaʻu i nā hōʻike CMM ʻekolu hope loa no kahi geometry like—a ma hea kahi i kū ai ka haʻalele nui loa?
- Ke hōʻoiaʻiʻo nei ʻoe i nā ana o ka lua poni *ma hope o ka haʻalulu ʻana, a i ʻole ke manaʻo nei ua hemolele ke kumu?
- Ua hoʻopaʻa ʻia ka hoʻomaʻamaʻa wela *me* i ka ninini ʻana—a i ʻole i hoʻopaʻa ʻia ma hope?
- He aha kāu protocol hōʻole no nā anomalies microstructure? Hana hou? ʻōpala? Aʻa-kumu kaʻana like me ka mea kūʻai mai?
Ma QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., ua kākau ʻia kēlā me kēia pane, loiloi ʻia, a pili i ka hana hoʻopuka. ʻAʻole mākou kūʻai aku i nā hola hoʻolei. Hāʻawi mākou i nā ʻāpana metala hana - i ka manawa, i ka spec, me ka hiki ke ʻike piha. No ka mea, i loko o nā hydraulics kiʻekiʻe, nā ʻaila a me nā ʻea, a i ʻole nā kaʻa kaʻa ʻenekinia, "wikiwiki" wale nō ka mea nui inā ʻo ia hoʻi. pololei.
