Ma hydraulic system a ndege akalephera kuwuluka, chomwe chimayambitsa nthawi zambiri sichikhala mapulogalamu - ndipang'onopang'ono pang'onopang'ono m'nyumba ya valve yopanikizika kapena matenthedwe ang'onoang'ono mumphuno ya alloy cobalt. Ichi ndichifukwa chake fakitale yopanga makina oyendetsa ndege si mndandanda wamalonda. Ndilo gawo losakambitsirana logwira ntchito. Tawonapo ma OEM atatu akukana magulu onse opanga - osati chifukwa magawo adasweka, koma chifukwa malipoti a CMM adawonetsa 0.008 mm axial runout panyumba ya silinda yapampu ya piston yopangidwira kutsitsa ma bar 350. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., kusiyana komwe kulipo pakati pa "mkati mwachidziwitso" ndi "kukonzeka kuuluka" kumatanthawuza ntchito yathu ya tsiku ndi tsiku.
Kumene Kulekerera Kumakumana ndi Kukhazikika Kwamafuta: Machining Superalloys Kupitilira AMS 5387
Mashopu ambiri amadzitcha "kulondola" mpaka atayang'anizana ndi aloyi ya T800 cobalt. Kuuma kwake kumakula pambuyo pa chithandizo cha kutentha. Kutentha kwake kumatsika pansi pa 12 W/m·K. Standard carbide zida kucheza; Chifunga chozizirira chimasanduka nthunzi chisanafike pamalo odulidwa. Sitinachite izi. Malo athu ogwirizana ndi ISO ku Qingdao amayendetsa ma cell a CNC okhala ndi ma axis angapo okhala ndi zoziziritsa kupyola pa 100 bar pressure, zida za ceramic zokutira, komanso kuyang'anira nthawi yeniyeni ya spindle. Makasitomala akatitumizira zigawo za mpope za AMS 5387 zomwe zimafuna ± 0.005 mm GD&T kuwongolera pazinthu 12 zodutsana, tidapanga mapu otsetsereka pamakina a maola 16 - kenaka tidasintha kachitidwe ka clamping ndikuyambitsa kuziziritsa kwapakatikati kwa mpweya pakati pa njira zankhanza ndi zomaliza. Zotsatira zake? 98.7% yopereka chiphaso choyamba pagawo la magawo 42. Palibe kukonzanso. Palibe zololeza.
Chifukwa chiyani Casting + Machining Integration Imamenya "Best-in-Class" Silos
Zolinga zina zamafakitale opanga makina oyendetsa ndege zimangoyang'ana pa CNC. Izo zimapanga madontho akhungu. Kuponyedwa kwachitsulo kumatha kukumana ndi zofananira - koma ngati mawonekedwe ake a dendritic ali ndi microporosity pafupi ndi magazini yonyamula, palibe kuchuluka kwa makina omwe angabwezeretse moyo wotopa. Ndife eni ake njira zopangira ndalama komanso zoponya mchenga. Tisanatsanulire, timatsimikizira kayesedwe wokhazikika motsutsana ndi ma X-ray CT scans of prototype castings. Pambuyo pa chithandizo cha kutentha, batch iliyonse imayesedwa akupanga pa ASTM E114, osati kungoyesa. Kenako makina amayamba-osati ngati gawo lapadera, koma ngati kupitiriza kulamulira zitsulo. Kwa ma roller a winch center shaft omwe amagwiritsidwa ntchito pamagalimoto opangira migodi, timapanga makina omaliza a OD ndi ma keyways * asanakhale * chithandizo cha kutentha chochepetsera nkhawa. Chifukwa chiyani? Chifukwa kugawanika kwapang'onopang'ono kotsalira pambuyo pa kutentha kungasokoneze kukhazikika kwa 0.012 mm pakati pa roller OD ndi spline yamkati. Kuphatikizika koyima sikukhudza kuphweka. Ndizokhudza kuletsa kufalitsa zolakwika zisanayambe.
Kutsatiridwa Komwe Sikumayima Pa Satifiketi Yogaya
Satifiketi ya mphero imatsimikizira chemistry. Sizitsimikizira kuti thupi lanu lavala valavu linapulumuka maulendo 12,000 pa 220 ° C popanda kutsekemera kwa malire a tirigu. Dongosolo lathu lofufuzira limalumikiza gawo lililonse ndi nambala ya kutentha kwa zinthu, ID ya ng'anjo, mtundu wa pulogalamu ya CNC, ID ya baji, sitampu yoyezera CMM, ndi kuyeza kwamphamvu (Ra ≤ 0.4 µm, kutsimikiziridwa kudzera pa stylus profilometer). Pamene ogulitsa ku European Tier-1 amafunikira chithandizo chokwanira cha kafukufuku wa EASA Part 21G, tidapereka zolemba za digito zomwe zikuwonetsa momwe T800 billet yomweyi idadyetsera pulagi ya cobalt alloy ndi nozzle ya AMS 5387-kutsimikizira mawonekedwe ang'onoang'ono osasinthika m'magawo osiyanasiyana. Palibe ma spreadsheets. Palibe zipika zamapepala. Zolemba zilizonse zolembedwa nthawi, zobisika, komanso kupezeka kudzera pa portal yotetezedwa mkati mwa masekondi 90.
Kutumiza Kweniyeni, Osati Nthawi Zongoyerekeza
"Nthawi yodziwika bwino: masabata 12." Mawu amenewa amapangitsa kuti akatswiri azitha kugona. Timadzipereka kutsatira nthawi pokhapokha titatsimikizira kupangika—osati kungowerenga zojambula, koma kuyerekezera kutulutsidwa kwa chip m'mabowo akuya akhungu, kuyang'ana zida zolowera m'njira zamkati, ndikutsimikizira kuthekera komaliza pamwamba pa malo opindika a cobalt. Pamadongosolo a prototype, timatumiza zitsanzo zoyeserera mkati mwa masiku 18 ogwira ntchito-ngakhale magawo omwe amafunikira chithandizo cha kutentha kwa vacuum ndi passivation. Kuthamanga kwapakati (50-500 pcs) m'masabata 6-8, otsekedwa pakusaina mgwirizano. Bwanji? Mayendedwe ocheperako amatanthauza kuti palibe gulu lomwe limadikirira kuti liwunikenso. Macheke a CMM amachitika *panthawi ya* makina - gawo lililonse la 10 paziwopsezo zazikulu. QA yomaliza si chipata. Ndilo cheke cholumikizidwa cholumikizidwa ndi nyimbo yakupanga. Makasitomala ku North America, Europe, ndi Southeast Asia amatsimikizira: pomwe BOM yawo imayitanitsa valavu yokakamiza kapena maziko a pampu omangidwa ku ASME B16.34 ndi ISO 2768-mK, amachipeza-patsiku lomwe adalonjezedwa, ndi zolemba zonse, palibe kupatula.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwira ntchito ngati fakitale yopanga makina oyenda bwino mumlengalenga momwe kulondola kwazithunzi kumathandizira kukhulupirika kwadongosolo - ndipo zonse zimathandizira kudalirika kofunikira. Timayika makina a cobalt-nickel alloys osati chifukwa ndi achilendo, koma chifukwa ndi ofunikira. Timaphatikiza kuponyera ndi CNC osati chifukwa chogwira ntchito chokha, koma kuti tichotse zolephera za mawonekedwe. Ndipo timatumiza osati kuti tikwaniritse madongosolo, koma kuti ndege ziziyenda, mapampu akugwira ntchito, komanso makina azikhala okhazikika, mpaka ma micron omaliza.
