Tiyeni tikambirane za makina opangira mchenga. Anthu ambiri amamva zimenezo ndipo amajambula fakitale yozimitsa magetsi, maloboti akulira, akutsanulira zitsulo zosungunuka zosagwira ntchito ndi manja a anthu. Ndilo loto la malonda, koma zenizeni pansi ndi zambiri ... zosanjikiza. Ndizochepa zosintha m'malo mwathunthu komanso kulumikiza zilumba za automation komwe kumachepetsa mtengo kapena kuthetsa mutu wabwino. Kusintha kwenikweni sikungotsanulira; ndi kumtunda mu kugwira nkhungu ndi mchenga reclamation, ndi kunsi kwa mtsinje mu shakeout ndi kuyeretsa. Mashopu ambiri amalumphira m'maganizo odzipangira okha ndi chipolopolo cha siliva chifukwa cha kusowa kwa ogwira ntchito, koma amangopeza kuti akuyambitsa zovuta zatsopano pakukonza ndi kuwongolera njira zomwe machitidwe awo akale amanja sanakhale nawo.
Pachiyambi Chake: Zomwe Automation Ikutanthauza Apa
M'malo athu, pakuchita bwino kwambiri, zodzikongoletsera nthawi zambiri zimayamba ndi mzere wa nkhungu. Ganizirani kagwiridwe kake kachitidwe, kudzaza mchenga ndi kuphatikizika-monga kugwiritsa ntchito a makina opangira mchenga dongosolo lokhala ndi kufinya kwakukulu kapena kuumba kwamphamvu. Cholinga ndi kusasinthasintha. Ogwiritsa ntchito anthu ndi anzeru pakusintha, koma pa ntchito yokwera kwambiri ngati midadada ya injini kapena ma hydraulic valve matupi, mukufuna kuti nkhungu iliyonse ikhale yofanana, kuuma komweko. Ndiko kumene makina amapambana.
Koma apa pali zomwe aliyense amaphunzira movutikira: kukonzekera kwanu mchenga kuyenera kukhala kolimba kaye. Kusakaniza kwa mchenga kosakanizika kumangopangitsa kuti nkhungu zoipa zikhale zofulumira. Tinaphunzira zaka zapitazo pa kuthamanga kwa nyumba zopopera. Tinali ndi mzere wodzipangira okha, koma bentonite ndi madzi owonjezera anali akadali pamanja. Kusiyanasiyana kwa chinyezi chamchenga kunapangitsa kuti gasi awonongeke. Makinawa adakulitsa vuto lomwe linalipo kale. Kukonza sikunali maloboti ambiri; chinali kupanga ma mulling station poyamba.
Izi zikugwirizana ndi makampani omwe adakula ndi teknoloji. Tengani maziko ngati Malingaliro a kampani Qingdao Qiangsenyuan Technology Co., Ltd.. Ndi zaka zoposa 30 akujambula ndi kupanga makina, iwo ayenera kuti adadziwonera okha chisinthikochi. Iwo amakhazikika pa zipolopolo ndi kupanga ndalama, koma mfundo zimadutsa. Kuti mugwiritse ntchito zipangizo kuchokera ku chitsulo chopangidwa ndi chitsulo kupita kuzitsulo zokhala ndi nickel modalirika, maziko-kaya ndi mchenga kapena chipolopolo cha ceramic-ayenera kukhala angwiro musanafulumizitse zinthu. Kusamukira kwawo mu makina a CNC kuti amalize kumalankhulanso zakufunika kolondola komwe nthawi zambiri kumayamba ndi kuponyedwa kosasintha.
Zododometsa: Kumene Kuweruza Kwaumunthu Kudakali Kofunika
Kutsanulira automation ndi positi mwana, koma ndi zachinyengo. Makina otsatsira okha - ng'anjo zothira milomo, zothira makapu okhala ndi laser level control - ndizosangalatsa kubwereza komanso chitetezo. Amathetsa kutopa kwaumunthu ponyamula ma ledle olemera. Kwa mindandanda yayitali yofananira mu chitsulo cha ductile kapena chitsulo chokhazikika, ndizopanda nzeru.
Komabe, kwa maulendo afupiafupi kapena ma aloyi okhala ndi machitidwe olimba olimba, monga ena mwa ma aloyi apadera a cobalt kapena faifi tambala, maso a wothira wokometsera amafunikira kulemera kwawo kwagolide. Amayang'ana kutuluka kwachitsulo, siginecha yamafuta, ndipo amatha kupanga zosintha zazing'ono pa ntchentche. Ndawonapo kutsanulira kwamagetsi pamagetsi ovuta azitsulo zosapanga dzimbiri kumatsogolera ku mistruns chifukwa nthawi ya pulogalamuyo inali yocheperako pamapangidwewo. Makinawo anachitadi zomwe anauzidwa. Nthawi zina, ndilo vuto.
Njira yosakanizidwa nthawi zambiri imagwira ntchito bwino: sinthani mayendedwe ndikuyika ladle ku nkhungu, koma wogwiritsa ntchito waluso ayambitse ndikuwongolera kuthira. Zimachepetsa kupsinjika kwakuthupi koma zimasunga kuweruza kofunikirako. Apa ndi pamene automated in makina opangira mchenga imafunikira tanthauzo la pragmatic.
Bottleneck Yobisika: Kugwedeza ndi Kuyeretsa
Apa ndipamene ma projekiti ambiri a automation amapunthwa. Mutha kupanga zisankho zabwino ndikuzitsanulira mokongola pa liwiro lalikulu, kungopanga phiri lamoto wotentha womwe uyenera kupatulidwa ndi mchenga, zitseko zawo ndi zokwera zichotsedwe, ndikutsukidwa. Ngati gawo ili ndi lamanja, limakhala chopinga chatsopano.
Matebulo ogwedeza ogwedezeka olumikizidwa ndi malamba onyamula ndi sitepe yoyamba. Koma ndiye mufunika kuwomberedwa kowomberedwa, ndi maloboti ocheka kapena opera kuti muchepetse. Mtengo waukulu umalumphira apa. Kwa shopu ngati QSY, kuphatikiza makina a CNC pambuyo pake kumatanthauza kuti kuponyedwa kuyenera kuperekedwa molondola. Kuchotsa zipata zosagwirizana kungathe kuwononga fixturing imeneyo. Choncho, kuyeretsa makina sikungokhudza ntchito; ndi za kukonzekera mwatsatanetsatane workpiece kwa gawo lotsatira.
Tidakhazikitsa selo lopukutira loboti popanga aluminiyamu kamodzi. Kukonza njira ya loboti pagawo lililonse latsopano la geometry kunali mtengo wofunikira kwambiri. Kupindulako kunabwera pambuyo pa mazana a magawo ofanana. Zinatiphunzitsa kuti automation ROI imamangirizidwa kwambiri ndi gawo limodzi ndi kukhazikika kwapangidwe.
Data ndi Digital Mold
Mbali yosakambidwa kwambiri ya automation ndi kusonkhanitsa deta. Makina amakono omangira okha ndi ma data. Amalemba kuuma kwa nkhungu, kufinya kuthamanga, nthawi zozungulira. Izi zimapanga chala cha digito pa nkhungu iliyonse. Pamene chilema choponyera chikuwonekera-titi, chiwombankhanga chophwanyidwa mumtambo wokhuthala wachitsulo-mungathe kuchiyang'ana mmbuyo kuti muwone ngati nkhunguyo inali kunja kwa magawo.
Izi zimathandizira kuwongolera kwaubwino kuchokera pakuwunika (kupeza magawo oyipa) kupita ku kupewa (kuletsa nkhungu zoyipa kuti zisapangidwe). Ndiko kusintha kofunikira. Kwa ntchito yamitundu yambiri, kufufuza uku ndi golide. Ngati makina a QSY akuponya ndikupeza cholakwika chobisika, kutha kuulondolera ku chizungulire cha nkhungu pa mzere winawake kumadziwitsa zowongolera osati kungoponya mchenga, koma mwina muzochita zawo kapena njira zogulira nawonso, kupanga malingaliro ozungulira pazaka 30 luso.
Koma deta ilibe ntchito popanda anthu omwe angathe kutanthauzira. Mufunika akatswiri opanga ma process omwe amamvetsetsa zomwe spike in compaction pressure variable kwenikweni imatanthauza pa mphamvu yobiriwira ya mchenga. Makina amakupatsani zomwe, munthu amapereka chifukwa chake.
Kuyang'ana M'tsogolo: Kuphatikiza, Osati Kudzipatula
Tsogolo la makina opangira mchenga si selo yoyima yokha. Ndizokhudza momwe selo yoponyera imayankhulira ku ng'anjo yosungunuka (kusintha kutentha kwa kutsanulira kutengera kusanthula kwenikweni kwa nthawi yeniyeni), momwe mchenga wa reclamation umasinthira potengera kutentha kwa mchenga ndi LOI (Kutayika pa Kuwotcha) kuwerenga, ndi momwe deta yomalizidwayo imakonzekera pulogalamu ya CNC Machining.
Mphepete mwampikisano weniweni wa foundries tsopano ndikuphatikizana kokhazikika kwa chidziwitso. Zimalola kugwiritsira ntchito zipangizo zovuta kwambiri ndi ma geometri mopindulitsa. Kuthekera kwa kampani sikungopanga kuponya, koma modalirika komanso mobwerezabwereza kupanga gawo lokhala pafupi ndi ukonde lokonzekera makina omaliza - monga momwe QSY ikufotokozera ndi ntchito zawo zophatikizira zopangira ndi makina - ndi komwe msika ukulowera.
Chifukwa chake, poyesa makina odzichitira okha, funso siloti makina angachite izi? Ndi momwe sitepeyi deta zimakhudza otsatira khumi masitepe? Kusintha kwamaganizidwe kumeneko, kuchokera ku ntchito zodzipangira okha mpaka kuphatikizira njira, ndizomwe zimalekanitsa maziko amakono, otheka ndi omwe akungoyatsa magetsi. Zida ndi zida chabe; luso lenileni lili mu dongosolo inu kumanga nawo.
