Mainjiniya akamatchula zitsulo zoponyera ma hydraulic manifolds, mapampu, kapena ma winch system shafts, sikuti amangoyitanitsa magawo-akudzipereka kuti akhazikike pansi pa kukakamizidwa kwa mipiringidzo 350, kusasinthika kwapang'onopang'ono pamagulu otenthedwa ndi kutentha, ndi zero kulolerana kwa porosity m'magawo onyamula katundu. Ichi ndichifukwa chake ma OEM apadziko lonse lapansi ku North America ndi Europe satulutsa mafakitole opangira zitsulo potengera nambala yokhayo. Amayang'anira kayendetsedwe kake - momwe mphamvu yophatikizira mchenga imayikidwa, momwe chemistry yosungunuka imatsimikizidwira musanathiridwe, ngati gawo lililonse limakhala ndi kutsata kwathunthu kuchokera pa ID ya ng'anjo kupita ku lipoti lomaliza la CMM.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwira ntchito motere-osati ngati wogulitsa, koma monga chowonjezera cha gulu laukadaulo la kasitomala. Tawona makasitomala akutumiza zojambula zokhala ndi ma callout a GD&T a ± 0.015 mm cylindricity pa nyumba ya pistoni ya cobalt-alloy, koma tidazindikira poyang'ana m'nkhani yoyamba kuti mitundu yofananira yocheperako siyinawerengere kukhazikika kwapadera kwa T800. Kukonzekera sikunapangidwenso - kunali kusintha kamangidwe ka mageti * chithunzicho chisanadulidwe, pogwiritsa ntchito deta yofananira yomwe imatsimikiziridwa ndi zitsulo zenizeni kuchokera ku AMS 5387 isanayambe. Ndiko kusiyana pakati pa ogulitsa oponya ndi fakitale yopangira zitsulo zomangidwa kuti zigwire ntchito yofunika kwambiri.
Maluso atatu amalekanitsa ntchitoyi ndi zinthu zoyambira:
- Kuwongolera kwapadera kwa aloyi: Cobalt-nickel alloys monga AMS 5387 ndi T800 si "zovuta kupanga" - amafuna kuwongolera bwino mitengo yozizirira pambuyo poponyedwa kuti apewe kusokoneza gawo la sigma. QINGDAO QIANGSENYUAN imakhala ndi mizere yodzipatulira yokhala ndi nthawi yeniyeni yowunikira kutentha kwa ladle ndi kuzizira kozizira kwa nkhungu, osati malangizo amtundu wa "kutenthetsa pambuyo poponya".
- Kuphatikiza koyima popanda kunyengerera: Thupi la valve yopanikizika silinathe pamene likutuluka mumchenga. Imamalizidwa pamene mpando ufika pa Ra 0.4 µm pambuyo pogaya CNC, pamene kuya kwa nitride kugunda 0.12-0.18 mm pa ASTM E384, ndipo pamene kuyesa kwa helium kumatsimikizira. <1 × 10⁻⁹ std cc/sec pa 1.5 × kuthamanga kwa ntchito. Zonse zachitika pansi pa denga limodzi - popanda zomangira manja, osagawanika, osasinthanso kusagwirizana pakati pa kujambula ndi makina opangira makina.
- Kuyang'anira komwe kumayamba zinthu zosaphika zisanabwere: Coil iliyonse ya zitsulo zosapanga dzimbiri imakhala ndi malipoti oyesa mphero yowunikiridwa motsutsana ndi kuwunika komwe kukubwera. Chikombole chilichonse chamchenga chimadutsa ndikuyesa mphamvu zobiriwira - osati kamodzi kokha pakusintha, koma pamtundu uliwonse. Kuyang'anira komaliza kumagwiritsa ntchito ma Zeiss CMM omwe amawerengedwa tsiku ndi tsiku, ndi mapulani oyezera ogwirizana ndi ma data omwe amagwira ntchito - osati kungojambula miyeso. Kufufuza si bokosi loyang'ana; ndi cholembera cha QR cholumikiza gawo lililonse ndi chipika chake chosungunuka, tchati chozungulira kutentha, ndi satifiketi yomaliza.
Ena amaganiza kuti kuyika ndalama kumapereka njira yabwinoko kuposa kuyika mchenga pazinthu zachitsulo. M'zochita, zimatengera geometry-ndi mtengo weniweni. Kwa maziko a mpope wa 42-kg okhala ndi ndime zoziziritsa mkati ndi ± 0.3 mm kukula kwa khoma, kuponya mchenga wokhala ndi ma resin-bonded cores nthawi zambiri kumapambana kuponya ndalama pakubwereza kobwerezabwereza *ndipo* kumapereka 37% mtengo wotsikirapo wa mayunitsi apakati (50-500 pcs/chaka). QINGDAO QIANGSENYUAN imatsimikizira izi poyesa mayesero mbali ndi mbali: aloyi yemweyo, kutentha komweko, kutentha komweko, makina omaliza - koma njira zosiyana za nkhungu. Deta ikuwonetsa kuponyedwa kwa mchenga kumawongolera kwambiri malo akulu athyathyathya chifukwa cha kulimba kwa nkhungu panthawi yolimba. Kuyika ndalama kumapambana pazinthu zovuta zokhala ndi mipanda yopyapyala-koma pokhapokha ngati kulondola kwa ma ukonde kumatsimikizira kufunika kwake.
Zomwe ogwiritsa ntchito amangonena kuti ndizofunikira kwambiri sikuti ndi luso chabe - ndi momwe mgwirizano waumisiri umagwirira ntchito tsiku ndi tsiku. Pamene kampani ina ya ku Ulaya yopangira magetsi ku Ulaya inafunika kukonzanso nsonga ya silinda kuti igwirizane ndi poyambira, injiniya wawo anatumiza kalata yofiira nthawi ya 4:30 PM nthawi ya Qingdao. Pofika 9:00 AM tsiku lotsatira, iwo anali ndi kuwunika kopanga: kusindikiza kosinthidwa, kusinthidwa kwa makina kuti asungidwe bwino, komanso "inde" momveka bwino pakusunga zoyambira za 0.02 mm - ngakhale ndi gawo lowonjezera. Palibe misonkhano yowunikira zipata. Palibe kuchedwa kwa NDA kwamasiku 10. Kungokambirana molunjika kwa B2B kokhazikika pakumvetsetsa komwe "kulondola" kumatanthauza m'sitolo.
Kuyang'ana m'tsogolo, mapulogalamu ovuta kwambiri sangafunse "kujambula bwino." Adzafuna mayankho osakanizidwa - opangidwa pafupi ndi maukonde okhala ndi makina ophatikizika omwe sangathe kukwaniritsidwa mwanjira iliyonse yokha. Ganizirani zojambula zachitsulo zokhala ndi mayendedwe oziziritsa zoziziritsa kukhosi *ndi* zolemba zolimba zolimba mpaka kulekerera kwa H7 pakakhazikitsidwe kamodzi. Kapena ma nozzles a cobalt-alloy oponyedwa ndi ma swirl vanes amkati, ndiye EDM-yomaliza mpaka ± 0.005 mm kulondola kwa contour. Ndipamene QINGDAO QIANGSENYUAN ikuyikapo ndalama: osati makina ochulukirapo, koma kutengera zitsulo zakuya, kulumikizana kolimba pakati pa kuyerekezera koyerekeza ndi m'badwo wa zida za CNC, ndikukula kwa certification ku API 6A ndi ISO 15156 kwamafuta akumtunda & gasi.
Ngati polojekiti yanu yotsatira ikukhudza kusankha fakitale yazitsulo, funsani mafunso atatu: Kodi angakuwonetseni malipoti atatu omaliza a CMM a gawo lofanana ndi lanu? Kodi amakhala ndi ma cert pagulu lililonse - kapena kungotumiza koyamba? Ndipo injiniya wanu akakufunsani "Kodi njira yachangu kwambiri yovomerezera nkhani yoyamba ndi iti?" -kodi amayankha ndi nthawi, kapena mndandanda wamakalata ofunikira? Mayankho amakuuzani chilichonse chokhudza yemwe ali wokonzeka kulondola komanso yemwe akuphunzirabe kulimba.
