Mainjiniya akamatchula zitsulo zoponyera ma hydraulic manifolds, mapampu anyumba, kapena makina oyendetsa ma winchi, sikuti amangoyitanitsa zinthu zina - akudzipereka kukakamiza kukhulupirika, kukana kutopa, komanso kubwerezabwereza kwakanthawi pansi pa zovuta zenizeni. Gulu limodzi la porosity mu thupi la valve 300-bar likhoza kuyambitsa kulephera kwamunda. Kupatuka kwa 0.015 mm mu bokosi la pistoni la cobalt-alloy kumatha kufulumizitsa kuvala ndi 400%. Ichi ndichifukwa chake kufufuza kuchokera ku zenizeni kuponyedwa mbali zitsulo fakitale-osati malo opangira ntchito kapena malo ogulitsa ntchito - sizingakambirane pazantchito zofunika kwambiri.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwira ntchito imodzi yotere ku Qingdao: yogwirizana ndi ISO, yophatikizika, yomangidwa mozungulira zitsulo - osati kuchuluka. Tawona makasitomala akusintha ogulitsa pambuyo pa magulu atatu otsatizana a AMS 5387 cobalt alloy alloy pampu alephera kuyesa mchere. Choyambitsa? Kusakanizika kwamankhwala osagwirizana ndi kutentha ndi ma cert osatsimikizika aiwisi. Ku QIANGSENYUAN, ingot iliyonse ya T800 alloy imabwera ndi malipoti athunthu oyesa mphero. Kuponyera mchenga kulikonse kumawunikiridwa ndi radiographic musanapange makina. Valavu iliyonse yomaliza imayesedwa ndi hydrostatic proof-proof to 1.5 × voterated work pressure-ndipo detayo imatsatiridwa ndi nambala yochuluka, ID ya ogwiritsira ntchito, ndi nthawi yoyendera CMM.
Zomwe zimasiyanitsa izi kuponyedwa mbali zitsulo fakitale kuchokera kwa opanga zitsulo zomwe zimagwiritsidwa ntchito nthawi zonse ndizomwe zimayendera kwambiri: zida zogwirira ntchito zamafakitale zomwe zimayenera kupulumuka pakukwera kwapang'onopang'ono, kupalasa njinga zamoto, komanso zowulutsa zankhanza. Osati mabulaketi okongoletsera. Osati ma prototype-okha amathamanga. Osati commodity flanges. Zolemba zawo zimayang'ana pamagulu anayi otsimikiziridwa - magawo opangidwa ndi CNC, zida za aloyi za cobalt-nickel, zitsulo zachitsulo, ndi zitsulo / zitsulo zosapanga dzimbiri - koma kokha kumene geometry, chuma, ndi ntchito zimadutsa poyang'aniridwa ndi uinjiniya. Mwachitsanzo, nyumba zawo za silinda za pisitoni sizimangoponyedwa komanso kutopa. Iwo amaponyedwa ku ndalama zololera za ± 0.15 mm, kenako zimatsirizidwa pa 5-axis CNCs ndi-process matenthedwe chipukuta misozi. Chotsatira? Kuthamanga pansi pa 0.008 mm pa 3,000 RPM-kuvomerezedwa m'malo 27 opanga makina a European OEM yopereka zida zobowolera kunyanja.
Ena angatsutse kuti makina opangira zinthu ndi olondola ayenera kuperekedwa padera kuti athe kuwongolera mtengo. Koma tatsata mapulojekiti 12 pomwe njirayo idawonjezera masiku 11 mpaka 19 kuti titsogolere ndikukhazikitsa magawo atatu odziwika bwino omwe ali pachiwopsezo cha kusalankhulana molakwika pa GD&T callouts kapena zofunika kumaliza. Kuphatikiza koyima kwa QIANGSENYUAN kumachotsa mipata imeneyo. Kuponya, kutentha, CNC, ndi kutsirizitsa kumachitika pansi pa denga limodzi, ndi zida zogawana, mapulani olumikizana, ndi ma protocol ogwirizana a QA. Makasitomala atatumiza chojambula cha chodzigudubuza cha winch center shaft chokhala ndi ma asymmetric fillets komanso zopindika zomata zolimba za chrome, gululo lidayesa kusanthula kwazomwe zidachitika * lisanatchule mawu - kulengeza kupotoza komwe kungachitike panthawi yozimitsa ndikufunsira mapangidwe osinthidwa. Ndemanga imeneyo idapulumutsa milungu iwiri yokonzanso ndi $ 8,400 mu zidutswa.
Uwu si luso lanthanthi. Ndiko kukhazikitsidwa kotsimikizidwa kwamunda. Milomo yawo ya aloyi ya cobalt imagwira ntchito mosalekeza m'malo a mpweya wowawasa wa 450 ° C. Maziko awo a chitsulo chosapanga dzimbiri amalumikizana mkati mwa 0.02 mm pazaka 15 zakugwedezeka. Ma valve awo okakamiza amakumana ndi API 6D ndi ISO 5208 kutayikira kwa Gulu A miyezo-osati monga zosiyana, koma monga zoyambira. Makasitomala apadziko lonse lapansi ku North America, Germany, ndi Singapore amadalira iwo chifukwa mazenera obweretsera amakhala (98.3% pa nthawi yoyitanitsa ma voliyumu apakatikati), mafunso aukadaulo amayankhidwa mkati mwa maola 4 abizinesi, ndipo kuwunika kwa uinjiniya kumaphatikizapo njira zina zomwe zingatheke - osati "inde" kapena "ayi." Kuyang'ana m'tsogolo, mapaipi awo a R&D amayang'ana ma hybrid casting-machining workflows apafupifupi-net-shape superalloy impellers, ndicholinga chochepetsa kulemera ndi 22% ndikusunga kutsata kwa ASME Gawo VIII. Kwa mainjiniya omwe amayesa kudalirika munthawi yake - osati ziphaso zokha - kulondola kuponyedwa mbali zitsulo fakitale si wogulitsa. Ndiwowonjezera wopangidwa ndi gulu lanu lopanga.
