Pamene mainjiniya amatchula a fakitale yopanga maziko Pazigawo zazitsulo zofunikira kwambiri, sikuti amangogula magawo - akuteteza kukhazikika kwapakati pa 300-bar pressure, microstructural integrity pambuyo pa njinga yamoto yotentha, ndi kutsirizitsa pamwamba komwe kumatsutsa kukokoloka kwa slurry. Tawona mapulojekiti ambiri akuchedwa chifukwa woperekera katunduyo sakanatha ± 0.05 mm panyumba yapampu ya cobalt-alloy-kapena choyipitsitsa, adapereka zinthu za AMS 5387 zokhala ndi tirigu wosiyana. Ichi ndichifukwa chake kudalirika kumayamba kalekale musanathire zitsulo zosungunuka: zimayamba ndi kufufuza kwa aloyi, kuwongolera ndondomeko, ndi kuyanjanitsa kwaumisiri pa siteji yowunikira.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwiritsa ntchito malo ovomerezeka a ISO ku Qingdao komwe kuyika ndi makina olondola si njira zotsatizana - ndi ntchito zolumikizana. Kuponyera mchenga ndi kuponya ndalama kumadyetsa mwachindunji ma cell a CNC amitundu yambiri. Palibe ma handoffs. Palibe kusamutsidwa kwamagulu pakati pa malo. Makasitomala akatumiza chojambula cholemera cha GD&T cha nyumba ya silinda ya pampu ya piston, gulu lathu limatsimikizira kuchuluka kwa makulidwe a khoma motsutsana ndi data yofananira * isanavomerezedwe * ndi ziwopsezo zoyikapo zokwera zokwera zomwe zingayambitse microporosity m'malo opanikizika kwambiri. Tagwira 12% ya mapangidwe omwe atumizidwa ndi ma undercuts osasinthika omwe angakakamize EDM yokwera mtengo kukonzanso kapena kutaya. Izi si QA. Ndi patsogolo metallurgical zowoneratu zam'tsogolo.
Ogulitsa ambiri amawona ma aloyi a cobalt-nickel ngati "ovuta kupanga makina" -ndikuyimira pamenepo. Timawatenga ngati machitidwe omwe ali ndi kukumbukira kutentha. Ma nozzles opangidwa ndi T800 ndi magawo a pampu a AMS 5387 amafuna mazenera enieni otenthetsera kutentha: njira yothetsera 1180 ° C ± 5 ° C, kutsatiridwa ndi kuziziritsa kozizira kuti kupewe mpweya wa sigma. Zipika zathu za ng'anjo zimamangiriridwa ku maere a kutentha kwa munthu; gawo lililonse limanyamula pasipoti yakuthupi yowonetsa kusanthula kwasungunuka, zotsatira zoyeserera, ndi kukula kwambewu pa ASTM E112. Makasitomala m'modzi wakumalo opangira mafuta ku North America adasinthana nafe pambuyo poti magulu atatu otsatizana ochokera kwa wogulitsa wina atalephera kuyesa kuuma kwake - chifukwa wogulitsa adagwiritsa ntchito ng'anjo yanthawi zonse m'malo mwa nthawi zonyowa za aloyi. Sitiyendetsa ndandanda - timayendetsa maphikidwe azitsulo.
- Kuponyedwa kwachitsulo kwa ma hydraulic valve matupi: EN-GJS-400-15 chitsulo cha ductile, chowomberedwa kuti musatope, kuuma kumatsimikiziridwa pakapita nthawi zitatu kuya
- Zopangira zitsulo zosapanga dzimbiri kwa maziko a pampu ya pansi pa nyanja: ASTM A743 CF8M, yoyesedwa ndi ultrasonically ku Level B, yodutsa pa ASTM A967
- Cobalt alloy zigawo zikuluzikulu: AMS 5387 nozzles okhala ndi roughness pamwamba pa Ra ≤1.6 µm—palibe mphero wachiwiri wofunikira posindikiza malo
- Ma hybrids opangidwa ndi CNC: Nyumba zachitsulo zoponyedwa m'malo zomalizidwa ndi 5-axis contouring kuti zigwire kulolerana kwa 0.02 mm pama flanges okwera
Kusasinthika kwa kutumiza sikukhudzana ndi ma buffers - kumakhudza kayendetsedwe ka ntchito. Timagwiritsa ntchito kukonza zowonda ndikutsata nthawi ya takt pa dongosolo lililonse. Mayendedwe a Prototype amapeza kudzipereka kwa ma cell; maoda apakati amatseka mipata yoponyera mlungu ndi mlungu ndi zinthu zosaphika zomwe zidaperekedwa kale kuchokera ku mphero zovomerezeka. Pamene galimoto yauinjiniya yaku Europe OEM imafunikira zodzigudubuza zapakati 47 zopangira ma winchi okwera - iliyonse yolemera 82 kg, yokhala ndi mainchesi 17 ofunikira komanso magawo awiri olimba - tidapereka zida zoyambira m'masiku 22. Osati chifukwa tidathamangira, koma chifukwa kuzungulira kwathu kokonzekera mchenga kumakhazikika mpaka maola 38, ndipo dongosolo lathu loyang'anira CMM limadzaza ndi ma data odziwika ndi kasitomala. Palibe mipukutu yokonzanso. Palibe kuchedwerako komaliza.
Makasitomala apadziko lonse lapansi-kuchokera ophatikiza ma hydraulic system ku Milwaukee kupita kwa opanga ku Singapore-musatisankhe pamtengo wotsika kwambiri. Amatisankha pamene kulephera si njira. pulagi ya aloyi ya cobalt ikasindikiza nthunzi 250 ° C mu turbine ya geothermal, kapena chitsulo chosapanga dzimbiri chikapulumuka zaka 15 pakumizidwa m'madzi amchere akunyanja, kudalirika sikungoyerekeza. Zimapangidwa mokhazikika, zimatsimikiziridwa pamalo otentha aliwonse, ndipo zimasindikizidwa ndi mainjiniya omwe anayima pafupi ndi ng'anjoyo panthawi yothira. Nthawi ina mukatchula a fakitale yopanga maziko, funsani momwe amachitira ndi AMS 5387 zowongolera kukula kwa mbewu—osati kokha ngati “angaziponye.” Funsani ma cert awo omaliza atatu. Funsani kuti muwone lipoti lawo la CMM panyumba yaposachedwa ya valve. Kenaka yerekezerani zomwe mumapeza: kutsata mapepala-kapena ntchito yotsimikiziridwa.
