Pamene mainjiniya amatchula a mwambo zitsulo kuponyera fakitale, sikuti amangoyitanitsa magawo - akuteteza kukhulupirika kwadongosolo pansi pa 300 bar hydraulic pressure, kukhazikika kwa dimensional pambuyo pa kutentha kwa 500 ° C, kapena kukana kuvala m'malo otsekemera a slurry. Izi ndi zenizeni kumbuyo kwa nozzle ya aloyi iliyonse ya cobalt, nyumba ya pampu ya pistoni, kapena chogudubuza cha winch center shaft chomwe tapanga ndikuchiponya zaka 12 zapitazi ku Qingdao.
Chifukwa chiyani "Mwambo" Sichidziŵitso Chokha-Ndi Chilango cha Njira
Otsatsa ambiri amadzitcha "mwambo," koma kusintha kowona kumayamba nkhungu yoyamba isanatsanulidwe. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., "mwambo" amatanthauza kutsimikizira mawu a GD&T pachijambuliro chanu - osati kungowavomereza - ndikuwonetsa kusokoneza komwe kungachitike pakati pa fillet radius ndi mwayi wopeza zida zapambuyo *pamaso* kupanga zipolopolo zoyambira. Tawonapo ma OEMs atatu osiyana akumpoto aku North America akuchedwa kutulutsa pofika masabata 6-8 chifukwa mapangidwe awo oyambira amangotengera ma angles opangidwa ndi mchenga-kungozindikira kuti AMS 5387 cobalt alloy imafuna kuwongolera kolimba kuti apewe kuchepa pang'ono pamalo osindikizira ovuta.
Njira yathu imaphatikizanso kuwunikira kwauinjiniya potchulapo mawu: kusankha zinthu (T800 vs. ASTM A494 M30C), njira yoponya (ndalama zokhala ndi mipanda yopyapyala, mchenga wobiriwira pamaziko akulu a pampu), ndi njira yomaliza yopangira makina (5-axis contouring for the internal flow pathways). Izi sizongoyerekeza. Kotala lapitalo, tidasintha kamangidwe ka zitseko pa nyumba ya silinda yachitsulo chosapanga dzimbiri kuti tichotse porosity pamawonekedwe a valavu-yotsimikiziridwa kudzera pa X-ray yeniyeni panthawi yoyeserera, osati pambuyo poyesa komaliza.
Kumene Ma Alloys Apamwamba Amagwira Ntchito Padziko Lonse
Cobalt-nickel alloys samalephera mowopsa. Amanyozeka mosayembekezereka - komanso mosawoneka. Kuchuluka kwa ma oxidation a mapira mu zigawo za T800 kumathamanga kupitirira 450 ° C mu ntchito yotentha ya cyclic. Ndicho chifukwa chake timagwirizanitsa maulendo a kutentha kwa kutentha ndi omwe amapereka katundu wathu ndikulemba nthawi iliyonse yotentha ya ng'anjo, kuchuluka kwa madontho, ndi mame amlengalenga. Sitimangokumana ndi ma AMS 5387 chemistry specs - timatsata zomwe zili mumtsinje wa ferrite pamatenthedwe ambiri chifukwa zimakhudza moyo wakutopa pakubweza pamisonkhano yapampu.
Kulangidwa kumeneku kumafunika kwambiri pa ma geometries omwe sali wamba: pulagi ya 12-mm-diameter cobalt alloy yokhala ndi kulolerana kwathunthu kwa 0.015 mm, kapena cholozera cholumikizira chozungulira chomwe chimafuna ± 0.008 mm kukhazikika pamabuku atatu onyamula. Izi sizimalolera zapansi pa sitolo. Ndizofunikira zogwirira ntchito-zoyendetsedwa ndi mphamvu zamadzimadzi, kugawa katundu, komanso kugwedezeka kwadongosolo. Malo athu ogwirizana ndi ISO amagwiritsa ntchito ma CMM okhala ndi 0.5 µm oyesa kubwerezabwereza komanso zofananira zowoneka bwino zotsata miyezo yotsatiridwa ndi NIST —osati ngati bokosi loyang'anira, koma ngati maziko otsimikizira magwiridwe antchito.
Kuphatikiza Koyima Mungathe Kuyeza—Osati Kungonena
"One-stop shopu" ilibe tanthauzo pokhapokha ngati kukhazikika kwa dimensional kumadutsa pazochita zonse. Mukayitanitsa thupi la valve yokakamiza, kutsika kwake kumakhudza mwachindunji kapangidwe ka CNC. Kukhwinyata kwake kumapangitsa kuti kugaya kulowe m'malo mwa mphero kapena kumawonjezera mtengo popanda phindu. Timalamulira onse awiri. Mzere wathu woponyera mchenga umadyetsa mwachindunji m'maselo athu opangira makina; kutentha kutentha kumachitika m'nyumba ndi traceability zonse; kupitilira komaliza kapena zokutira za HVOF zimachitika pansi pa denga lomwelo.
Izi zimachotsa zolakwika za handoff. Tatsata kuchepetsedwa kwa 37% pakukonzanso kwazitsulo kuyambira pakuphatikiza malipoti azitsulo ndi makina opanga makina - chifukwa oyendetsa CNC tsopano akuwona zotsatira zenizeni zoyeserera kuchokera pagawo lomwe akukonza, osati mapepala amtundu uliwonse. Kwa zitsulo ndi zitsulo zosapanga dzimbiri, izi zikutanthauza kusintha mitengo ya chakudya potengera kuuma kwa Brinell—osati kuyerekezedwa.
Zomwe Makasitomala Apadziko Lonse Amaika Patsogolo - Kupitilira Ziphaso
Ogulitsa ku Europe amapempha ziyeneretso za njira zowotcherera za EN 15085. Ma OEM aku Southeast Asia amafuna zolemba za PPAP Level 3 zokhala ndi ma cert athunthu. Makasitomala aku North America amafunikira kutsatira mosatsata njira ya AS9100-ngakhale ma hydraulics a mafakitale. Timakumana ndi atatu onse - koma chomwe chimapangitsa kuti malamulo obwerezabwereza aziyenda ndi kudalirika pakuphedwa: kupereka ma prototype cobalt alloy nozzles m'masiku 18, akugwira ± 0.005 mm pamaziko ampope a 420-mm-diameter, kapena kutumiza mayunitsi 200+ a nyumba yachitsulo chosapanga dzimbiri yokhala ndi ziro zotsatizana zotsatizana.
Kusasinthika kumeneko kumachokera ku machitidwe owonda a kachitidwe - osati mawu olankhula. Timatsatizana kuponya, kuchepetsa kupsinjika, kupanga mwaukali, ndikuwunika komaliza mu nthawi zokhazikika za takt. Timagwiritsa ntchito ma tag opangidwa ndi mitundu omwe amamangiriridwa ku masitampu anthawi ya ERP kotero kuti magulu a uinjiniya adziwe nthawi yomwe gawo lina lalowa m'malo ochizira kutentha komanso chifukwa chake kusiyana kwa maola awiri kudayambitsa kuwunikanso kwa CMM. Palibe kuchotserapo. Ayi “kamodzi kokha aka.”
Ngati ntchito yanu ikufuna magawo am'mafakitale olondola pomwe kulephera sikungatheke - komanso pomwe "mwambo" amatanthauza kuyankha mwaukadaulo, osati kungosinthidwa ma geometry - muyenera mwambo zitsulo kuponyera fakitale yopangidwira kuyankha kwazitsulo, kukhwima kwazithunzi, ndi kutumiza ntchito. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwira ntchito mwanjira imeneyo-osati ngati lonjezo, koma monga machitidwe a tsiku ndi tsiku.
