Mainjiniya akafuna zida zachitsulo zomwe sizingaphwanyike pansi pa mipiringidzo 300, kukana kuphulika pamapampu amadzi amchere, kapena kugwira ± 0.02 mm geometry pambuyo pa kutentha - amalumpha zida zoyambira. Amayitana a mwambo mchenga kuponyera fakitale ndi chidziwitso chotsimikizika mu ma cobalt alloys, ma hydraulic housings, ndi malo ovala ofunikira kwambiri. Ndipamene kulondola kumasiya kukhala mwatsatanetsatane-ndikukhala zotsatira zobwerezabwereza.
Kuponyera Mchenga Sikulinso "Koyambira" - Kwapangidwanso
Ambiri amaganizabe kuti kuponya mchenga kumatanthauza kulolera pang'ono, nthawi yayitali yotsogolera, ndi ntchito yapamanja. Osati pano. Pamalo athu ogwirizana ndi ISO ku Qingdao, kuponyera mchenga kumaphatikizana mwachindunji ndi makina a CNC, kuyang'anira koyendetsedwa ndi GD&T, komanso kufufuza kwazitsulo. Timaponyera nyumba za aloyi za T800 za cobalt pamapampu a pistoni-kenako makina osindikiza nkhope mpaka Ra 0.4 µm pakukhazikitsa kumodzi. Palibe kukwapula pamanja. Palibe mipukutu yokonzanso. Zangolembedwa zowongolera kuchokera ku nkhungu mpaka lipoti lomaliza la CMM.
Tawonapo makasitomala akulephera katatu asanatilankhule-osati chifukwa zojambula zawo zinali zolakwika, koma chifukwa ogulitsa awo oyambirira ankatenga mchenga ngati "poyambira," osati ndondomeko yoyendetsedwa. Kusintha kwakukulu? Zoumba zomangidwa ndi manja? Nthawi yosinthira yosagwirizana? Zonsezi zimayambitsa porosity pafupi ndi ma fillet apamwamba kwambiri. Yankho lathu: makina opangira nkhungu, ma curve oziziritsa owongolera, komanso kuyang'anira nthawi yeniyeni yamafuta panthawi yolimba. Chotsatira? Zokolola zoyamba kupitirira 92% pazitsulo zachitsulo zopitirira 80 kg-ngakhale ndi ndime zamkati zocheperapo kuposa 6 mm.
Chifukwa Chake Cobalt-Nickel Alloys Amafuna Zambiri Kuposa License Yoyambira
Ma aloyi a Cobalt ngati AMS 5387 sizongovuta kupanga makina. Iwo sakhululukira mbiri ya kutentha. Kupatuka kwa 5°C panthawi ya annealing kumasintha kagawidwe ka carbide. Kusintha kwa 2% kwa chinyezi chamchenga wobiriwira kumasinthasintha ndi 0.15 mm pa 100 mm. Ndicho chifukwa chake timagwirizanitsa ma ingots aiwisi ndi ogulitsa ovomerezeka - ndikuyesa kutentha kulikonse kwa kukula kwa tirigu, zomwe zili mu gawo la intermetallic, ndi kuuma kusanachitike.
Zomwe tapempha kwambiri zimatsimikizira izi: ma nozzles a cobalt a jakisoni wothamanga kwambiri, mbali zapampu za AMS 5387 zomwe zimagwira ntchito mosalekeza 180 ° C, ndi zodzigudubuza zapakati pa shaft zosakhazikika zamawilo amagalimoto a engineering. Izi si mawonekedwe a stock. Ndi ma geometries ogwirira ntchito - zibowo zopindika ndi zosokoneza, ma flanges asymmetric okhala ndi milomo yotseka, zibowo zakhungu zomwe zimafunikira kulowera kolowera. Iliyonse imayamba ndikuyerekeza (timagwiritsa ntchito MAGMASOFT®), osati kungoyerekeza.
Ena angatsutse kuti kutulutsa ndalama kumapereka kutha kwabwinoko. Zoona - pazigawo zing'onozing'ono. Koma kwa nyumba za silinda zolemera makilogalamu 120 kapena maziko a pampu opitilira 1.5 m kutalika? Kuponyera mchenga kumapambana pamtengo, scalability, ndi kukhazikika kwa dimensional kudutsa zigawo zazikulu. Timaziphatikiza zonse ziwiri zikafunika: mawonekedwe a mchenga-wankhanga, kenako kumalizidwa kwa zipolopolo pazigawo zofunika kwambiri zosindikizira.
Kuphatikizika Koyima Kumatanthauza Palibe Mipata Ya Handoff
Ma handoffs atatu amapha kudalirika: malo ogulitsira → malo ogulitsira → wogulitsa kutentha → kumaliza nyumba. Chilichonse chimawonjezera chiwopsezo - kusalumikizana molakwika pamawu a data, kupotoza kwa kutentha kosajambulidwa, kuwombera kosasunthika. Timachotsa mipata imeneyo.
- Kuponya: Mchenga wobiriwira, womangidwa ndi utomoni, ndi thovu lotayika-losankhidwa pa gawo lililonse, osati lokhazikika
- Machining: 5-olamulira CNC kwa contours zovuta; kufufuza kophatikizana pakutsimikizira kwa GD&T
- Kumaliza: Kuwombera pa SAE AMS 2430, kupita ku ASTM A967, zokutira za HVOF zokana kukokoloka
- Kutsata: Chigawo chilichonse chimakhala ndi nambala ya QR yolumikizana ndi cert yake, chipika choponyera, piritsi la kutentha, ndi lipoti la CMM
Wogula mafuta aku North America adatitumizira valavu yachitsulo yosapanga dzimbiri yolephera - yosweka pakhosi patatha miyezi inayi. Ndemanga yathu yazitsulo inawonetsa mpumulo wosayenera wa pambuyo pa weld. Tinapanganso kuponya kuti tithetse mgwirizano wa weld kwathunthu. Zotsatira: Moyo wakumunda wa miyezi 14, zolephera zero. Izi sizongopanga zokha. Ndi mgwirizano wa engineering.
Zimene Mumapeza—Osati Zimene Zinalonjezedwa
Simukufuna wogulitsa wina yemwe amati "timapanga mchenga." Mufunika wina amene amayankha mafunso awa musanatchule:
- Kodi mungagwire 0.05 mm flatness pa 600 × 400 mm mchenga-cast base mbale-mutatha kuthetsa nkhawa ndi makina?
- Kodi ma cobalt alloy castings anu amakwaniritsa zofunikira za AMS 5719 komanso zokhudzidwa - monga momwe zimayesedwera pa ASTM E8/E23 pa *kutentha* kwanu?
- Kodi mungatsimikizire ma angles ndi ma radii kuti apangidwe-ndikuwonetsa njira zina zomwe zimathandizira moyo wotopa popanda kusintha ntchito?
Ife timatero. Nthawi iliyonse. Chifukwa kudalirika sikumangidwira chojambula. Zimapangidwira momwe mumalamulira mosalekeza kufanana kwa kaboni, kuuma kwa nkhungu, kutentha kwa kuthira, komanso kuzizira. Ichi ndichifukwa chake ma OEM a hydraulic padziko lonse lapansi, omanga mapampu akunyanja, ndi ophatikiza magalimoto apadera amabwerera-osati pamtengo, koma pazotsatira zodziwikiratu.
Ngati polojekiti yanu yotsatira ikuphatikiza ma valve opanikizika, pisitoni pampu yanyumba, kapena zida zopangira ma winchi - ndipo mufunika mwambo mchenga kuponyera fakitale zomwe zimagwiritsa ntchito zitsulo monga sayansi, osati luso lamanja-mumadziwa kale poyambira. Kulondola kumayambira pomwe malingaliro amatha.
