Mumamva 'kutaya ndalama zotayika' ndipo anthu ambiri, ngakhale ena mumalonda, amajambula njira yopanda cholakwika iyi, pafupifupi zamatsenga momwe mumatsanulira zitsulo mu chipolopolo cha ceramic ndikupeza gawo labwino. Ndilo mtundu wa kabukuka. Chowonadi, kugaya kwake kwatsiku ndi tsiku, ndikukambirana kosalekeza ndi mitundu yosiyanasiyana - kapangidwe ka sera, slurry viscosity, kukula kwa njere ya stucco, njira zowotcha, kutentha kwa preheat. Ndizochepa pakutsatira njira yabwino komanso zambiri zodziwa kuti ndi kondomu iti yomwe mungatembenukire pamene chinyezi chikukwera kapena gulu latsopano la binder likuchitapo kanthu. Mbali 'yotayika' sikuti sera ikutha; ndi za maola osawerengeka akusintha kosintha komwe sikufika pa pepala lodziwika bwino.
Maziko: Zonse Zimayamba (ndipo Zitha Kutha) ndi Chitsanzo
Aliyense amangoganizira zachitsulo, koma malo enieni olamulira ndi chitsanzo cha sera. Tinkaganiza kuti sera iliyonse ya jakisoni ingachite, bola itadzaza nkhungu. Kulakwitsa kwakukulu. Chitsanzo chokhala ndi kupsinjika kwamkati kapena kusokonekera pang'ono kumatengera cholakwikacho mokhulupirika pamasitepe aliwonse otsatirawa, kutha kukhala ngati kuponyedwa kowoneka bwino komwe sikungathe kukonza. Ndikukumbukira gulu la matupi a valve omwe tinkathamangira kwa kasitomala, komwe mawonekedwe ake adawoneka bwino m'maso. Koma panthawi yosonkhanitsa, madoko sangagwirizane. Wolakwa? Kusakaniza sera kunali kofewa kwambiri kwa chipinda chathu cholamulidwa ndi nyengo sabata imeneyo; mawonekedwe anali atatsika pang'onopang'ono pansi pa kulemera kwawo pamtengo. Kuthira konse kunali kopanda kanthu. Tsopano, ndife otengeka kwambiri pakuwunika mawonekedwe, pogwiritsa ntchito kuyeza kwachitsanzo pazitsanzo za ntchito zovuta, osati kungoponya komaliza.
Kusonkhanitsa kwa mtengo wa sera ndi luso lina lodziwonetsera ngati ndondomeko. Sikuti kumamatira mbali pa sprue. Kapangidwe ka mageti - ma angles, malo olumikizirana, ma diameter - amawongolera kuyenda kwachitsulo ndi kulimba. Pezani zolakwika, ndipo mumayambitsa chipwirikiti kapena kupanga malo otentha omwe amatsogolera ku shrinkage porosity. Tidaphunzira kugwiritsa ntchito pulogalamu yoyeserera osati ngati ndodo, koma ngati poyambira kukambirana. Pulogalamuyi ikhoza kuwonetsa masanjidwe, koma anyamata athu apansi, omwe ali ndi zaka zambiri zakuphwanyidwa kwamaso m'zipolopolo zosweka, nthawi zambiri amasintha ma angles potengera momwe slurry imakhetsera pamagulu enaake a geometry. Chidziwitso chothandizira ndi chosasinthika.
Ndiyeno pali sera yomwe. Kutenganso ndikugwiritsanso ntchito sera ndi muyezo pamtengo wake, koma kuwonongeka kwa maunyolo a polima pambuyo pozungulira kangapo kumasintha mawonekedwe ake. Zimakhala zowonongeka kwambiri, zomwe zimakhudza mapeto a pamwamba. Pamalo athu, timayang'anira ndondomeko ya melt flow ya sera zobwezeretsedwa mwachipembedzo. Kusakaniza sera ndi namwali ndi kubwezanso sera kuti igunde zenera la magwiridwe antchito ndi ntchito yachizolowezi koma yofunika. Ichi ndi chimodzi mwazinthu zosasangalatsa zomwe zimalekanitsa khalidwe losasinthika ndi zotsatira zolakwika.
Kumanga kwa Zipolopolo: Nkhondo Yosanjikizana ndi Gulu
Kumanga chipolopolo cha ceramic ndipamene njirayi imatchedwa 'ndalama'. Mukuwononga nthawi ndi zinthu kukhala zoipa zosalimba zomwe ziyenera kupirira kutenthedwa kwa kutentha. Chovala choyambirira ndi chilichonse. Ndi mawonekedwe omwe amajambula mwatsatanetsatane mwatsatanetsatane. Timagwiritsa ntchito slurry yopangidwa ndi zircon pa ntchito zambiri zazitsulo ndi aloyi - kapangidwe kake ka tirigu kabwino kamapangitsa kuti 'monga-cast' ikhale yosalala. Koma mamasukidwe akayendedwe ayenera kufufuzidwa nthawi zonse, kusinthidwa kutentha. Kuchuluka kwambiri, ndipo mumapeza zokutira muzinthu zabwino; woonda kwambiri, ndipo chipolopolocho chilibe mphamvu zobiriwira.
Njira ya stuccoing ikuwoneka yolunjika: kuviika, kukhetsa, mchenga. Koma kusankha kwa stucco ndi kukula kwa tirigu pagawo lililonse ndikwanzeru. Chovala choyamba chikhoza kupeza mchenga wa zircon wa ma mesh 80 kuti ubwerezenso zambiri. Magawo otsatirawa atha kugwiritsa ntchito zida zokulirapo za alumina-silicate kuti zikhale zomangirira bwino komanso zowoneka bwino. Ndawonapo zipolopolo zikulephera mu dewaxing autoclave chifukwa kusintha pakati pa stucco grade kunali kodzidzimutsa, kumapangitsa kuti anthu azivutika maganizo. Inasweka ngati dzira. Tsopano, tili ndi ndandanda yomaliza yolembedwa, koma katswiri wotsogolera akadali ndi luntha lowonjezera malaya apakati ngati chipolopolo chomwe chili pagawo lalikulu kwambiri lamtengo chikuwoneka ngati chokayikira.
Kuyanika pakati pa malaya ndi nthawi yeniyeni yozama. Kuthamangira ndiye mbuna yofala kwambiri. Kuyanika kosakwanira kumatchinga chinyontho, chomwe chimasanduka nthunzi panthawi ya dewaxing ndikuchotsa chipolopolocho mkati. Tasamukira kuzipinda zosungirako chinyezi, koma ngakhale pamenepo, mpweya wozungulira mtengo wowunda suli wofanana. Timatembenuza mitengo pamanja pakati pa mizere - njira yotsika kwambiri yothetsera vuto lalikulu. Palibe makina odzichitira okha omwe atha kutengera kugunda komwe kwachitika pa chipolopolo kuti mumvetsere kuuma kwenikweniko, kopanda kanthu.
Dewaxing & Kuwombera: Mfundo Yosabwerera
Dewaxing ndi kubadwa kwachiwawa kwa nkhungu. Timagwiritsa ntchito ma autoclave othamanga kwambiri. Mfungulo ndi liwiro - kuthamangitsa kuthamanga kuti musungunuke sera pamwamba pake ndi kupanga kuphulika komwe kumakankhira unyinji wa sera kupyola mu sprue. Mochedwa kwambiri, ndipo sera amakula thermally, kusweka chipolopolo. Koma pali malire. Pazinthu zazikulu, zolimba, nthawi zina timabowola mabowo m'malo osafunikira sera kuti tipewe kuthamanga. Ndikongosintha pang'ono pamapangidwe a sera omwe amapulumutsa masauzande ambiri pakutayika kwa zipolopolo.
Mukathira phula, mumasiyidwa ndi chipolopolo chosalimba chodzaza ndi phulusa la sera. Kuwombera kumawotcha izi ndikuyika ceramic mu nkhungu yolimba, monolithic. Mlingo wa kutentha ndi wovuta kwambiri. Kuthamanga kwambiri, ndi chinyezi chotsalira kapena kusungunuka kungayambitse ngozi yowononga zipolopolo. Timawotcha mpaka 1000 ° C, koma nthawi yogwira ndi yofunika kwambiri ngati kutentha kwapamwamba. Ndi za kukwaniritsa kutembenuka kwathunthu kwa ceramic ndi kufanana kwamafuta. Chigoba chowotchera bwino chimakhala ndi mphete yake yake ikagunda pang'onopang'ono - kugunda kosawoneka bwino kumatanthauza vuto, nthawi zambiri kusatopa kokwanira, komwe kungayambitse kuwonongeka kwa mpweya pakuponya.
Kenako chipolopolo chowotchedwacho chimasamutsidwa kumalo othira. Nthawi pakati pa kutulutsa ng'anjo ndi kutsanulira zitsulo ndi mpikisano. Lolani chipolopolocho chizizire kwambiri, ndipo mutha kuthamangitsidwa ndi nkhungu kapena kutsekeka kozizira pamene kutsogolo kwachitsulo kumalimba msanga. Tikufuna kutsanulira ndi chipolopolo pakati pa 800-1000 ° C, kutengera aloyi. Izi zimafuna mgwirizano wankhanza pakati pa ogwira ntchito m'ng'anjo ndi gulu loponya ndalama. Palibe malo ochedwetsa.
Kutsanulira & Knock-Out: Kumene Chiphunzitso Chimakumana Pansi
Kuthira kumawoneka kodabwitsa, koma pofika pano, zambiri mwazomwe zimaponyedwa zidasindikizidwa kale. Cholinga chachikulu tsopano ndikudzaza nkhungu mwachangu komanso mwaukhondo. Timagwiritsa ntchito chitetezo cha argon popanga ma alloys okhazikika ngati opangidwa ndi nickel kuti tipewe okosijeni. Njira yotsekera yomwe idapangidwa milungu ingapo m'mbuyomu panthawi ya sera tsopano ikutsimikizira kufunika kwake. Mumayang'ana chitsulo chikukwera mu kapu yothira, ndikuyembekeza kuti ndikuyenda bwino, laminar yoyenda popanda vortexing yomwe imatha kujambula mu slag.
Pambuyo kulimbitsa ndi kuziziritsa, ndi nthawi yogogoda. Iyi ndi ntchito yovuta koma yowopsa. Chigobacho ndi chosasunthika koma chimakhala cholimba modabwitsa. Timagwiritsa ntchito makina onjenjemera ndipo nthawi zina nyundo za pneumatic popanga zazikulu. Cholinga chake ndikuchotsa chipolopolocho popanda kuwononga kuponya kosalimba kapena kuyika kupsinjika kosayenera pazigawo zopyapyala. Kwa ma geometri ovuta amkati, kuchotsa pachimake cha ceramic ndiye vuto lotsatira. Mafuta ena a phulusa la soda amagwira ntchito, koma pazigawo zovuta kwambiri zazitsulo za aloyi, nthawi zambiri timagwiritsa ntchito kuponyedwa kwamadzi othamanga kwambiri kapenanso njira zowonongeka za kutentha. Ndi gawo losokoneza, lovutirapo kwambiri lomwe limakukumbutsani kuti iyi sinjira yaukhondo.
Chomwe mwatsala nacho ndi mtengo wozunzika, sprue, zipata, ndi zonse. Kuwunika koyamba kowonekera kumachitika apa. Zowonongeka zazikulu monga kuchepa kwakukulu, ming'alu, kapena kudzaza kosakwanira ndizodziwikiratu. Koma zinthu zosaoneka bwino kwambiri, monga zibowo za zipolopolo, kupotoza pang'ono, zimafuna diso lophunzitsidwa bwino. Nthawi zambiri timadula zitsanzo kuchokera pamtengo kuti mudulidwe mwachangu kuti muwone ngati pali porosity yapansi panthaka tisanatsike ndikumaliza.
Kumaliza & The Real-World Compromise
Cutoff, yomwe nthawi zambiri imakhala ndi mawilo abrasive kapena ma saw band, ndiye chiyambi chomaliza. Kenako akupera kuchotsa zitseko zipata. Apa ndi pamene kulolerana kwa miyeso kumakwaniritsidwa pomalizira pake—kapena ayi. Ndondomeko yopangidwa bwino imasiya katundu wochepa kuti ayeretsedwe. Tikufuna mawonekedwe apafupi ndi ukonde, koma malire achitetezo a 0.5-1mm ndi okhazikika kuti milingo yambiri iwerengeredwe pakusintha kwakung'ono. Kwa kampani ngati Malingaliro a kampani Qingdao Qiangsenyuan Technology Co., Ltd., ndi kuphatikiza kwake CNC makina luso, ichi ndi ulalo wofunikira. Kujambulako kudapangidwa poganizira ma datums a makina. Mbali yoyambira imapanga kuponyedwa komwe sikumangomveka bwino, komanso kumakhala ndi khoma lokhazikika kuti makina azigwira nawo ntchito. Ndi kuphatikiza koyima uku kuchokera chipolopolo nkhungu kuponyera ndi kuponya ndalama mu makina olondola omwe amatilola kugwiritsa ntchito zida kuchokera ku ductile chitsulo chachitsulo kumalota usiku kupita ku makina ma aloyi opangidwa ndi cobalt ndi kupereka chigawo chomaliza.
Kuyang'anira komaliza ndi komwe kuwongolera njira zonse kumalipira. Macheke amtundu, kuyezetsa kolowera kwa utoto pazowonongeka zam'mwamba, X-ray ya kukhulupirika kwamkati. Pazigawo zazikuluzikulu zama aloyi apadera, tipanga certification yazinthu zonse, kutsata kuchuluka kwa kutentha kwa ingot m'njira yonseyo. Ndizotopetsa, koma ndi njira yokhayo yotsimikizira kuti magwiridwe antchito amafunikira.
Kuyang'ana m'mbuyo, anataya sera ndalama kuponyera ndi unyolo wa zana ang'onoang'ono njira. Mphamvu ya unyolo siili mu ulalo uliwonse wangwiro, koma pakumvetsetsa momwe ulalo uliwonse umakhudzira wotsatira. Ndi za kuyembekezera momwe kusintha kwa jekeseni wa sera kungakhudzire nthawi yowuma ya chipolopolo pa gawo lalikulu, kapena momwe kusankha chitsulo chosapanga dzimbiri kalasi amakhudza chipolopolo preheat kutentha zofunika kudzazidwa woyera. Ndi machitidwe onse, nthawi zina mwachidziwitso omangidwa pamaziko a zosinthika zolamuliridwa komanso zomwe zapambana movutikira. Ndi zomwe zaka makumi atatu mu bizinesi iyi, monga Mtengo wa QSY, kwenikweni kumatanthauza—osati kungochita masitepe, koma kudziŵa kugwirizana kwakuya, komwe kaŵirikaŵiri kosaneneka pakati pawo. Mutha kuwona mozama njira yawo yophatikizira kupanga ndi kupanga makina patsamba lawo, https://www.tsingtaocnc.com, zomwe zimasonyeza filosofi yothandiza, yomaliza mpaka mapeto.
