Pamene mainjiniya amatchula a fakitale yachitsulo kwa mavavu othamanga kwambiri a hydraulic kapena ziwiya zapampu za cobalt-aloyi, sikuti amangogula zoponya - amatulutsa kukhazikika kwa mawonekedwe, kukhulupirika kwa microstructural, komanso kudalirika kogwira ntchito. Tawona ma projekiti ambiri akuyimitsidwa pamlingo wofananira chifukwa choyambiracho chimawona kuti kuyimitsidwa ngati gawo loyima - osati ngati gawo limodzi lolumikizidwa mwamphamvu pamakina opanga molondola. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Kuponyera kwachitsulo kulikonse kumayamba ndi traceability, nyumba iliyonse yazitsulo zosapanga dzimbiri imatha ndi kutsata kwa GD&T kotsimikizika kwa CMM, ndipo nozzle ya AMS 5387 cobalt alloy imatenthedwa ndi kutentha * isanathe* machining - osati pambuyo.
Chifukwa Chake Kuponya Pakhakha Sikokwanira-Ndipo Zomwe Zimapereka Zolondola
Zolephera zambiri m'zigawo zofunika kwambiri zazitsulo sizimachokera ku kapangidwe kolakwika. Amachokera ku ma handoffs osokonekera: kuponya mchenga popanda ma angles okonzeka a CNC, zopangira ndalama zomwe zimasunthika panthawi yochepetsera kupsinjika, kapena kutha kwapamwamba komwe kumasokoneza moyo wotopa ndikudzaza mozungulira. Tidayezera kupatuka kobwerezabwereza kwa 0.012 mm mu nyumba za silinda zapampu ya pistoni pomwe kutentha sikunagwirizane ndi kukonza makina. Ichi ndichifukwa chake kuphatikizika koyima sikufuna kutsatsa pano - ndi momwe timawongolera kusokonekera. Malo athu ogwirizana ndi ISO amayendetsa mchenga, kuponyera ndalama, makina a CNC amitundu yambiri, komanso kutentha kwa vacuum pansi padenga limodzi. Palibe kugwirizana kwa ogulitsa kunja. Palibe batch-to-batch metallurgical drift. Mazenera ongolembedwa - ovomerezeka pa ASTM A957 pakuyika ndalama ndi ASTM A668 m'malo ena achitsulo.
Mizati Inayi ya Magwiridwe Antchito Oponya
Kujambula kwapamwamba kwambiri sikumatanthauzidwa ndi kusalala kwa pamwamba kokha. Imatsimikiziridwa mu miyeso inayi yosakambirana:
- Dimensional kukhulupirika: Kuyang'anira kwathunthu kwa CMM pamayitanidwe onse ovuta a GD&T-kuphatikiza malo, mbiri, ndi kutha - pogwiritsa ntchito makina a Zeiss CONTURA
- Kusasinthika kwa Microstructure: Kutsimikizira kwa Spectrometric kwa Co-Ni-Cr-Mo balance mu T800 alloy batches; osadalira ma cert a mphero okha
- Kukonzekera kwa mawonekedwe: Ma valve opanikizika otumizidwa ndi ASME B16.34 hydrotest records; maziko mpope chisanadze opangidwa kwa OEM flange bawuti mapatani
- Kuzama kwa traceability: Gawo lililonse limakhala ndi mbiri yolumikizidwa ndi QR yowonetsa nambala ya kutentha kwazinthu, malo oponyera, chipika chowongolera kutentha, ndi lipoti lomaliza loyendera
Kapangidwe kameneka kamafotokoza chifukwa chake makina athu opangira makina opangira ma winch center shaft rollers amapeza moyo wautali wa 2.3 × kuposa momwe amagwirira ntchito - komanso chifukwa chake makasitomala aku North America ndi Europe amatifotokozera za AMS 5387 cobalt alloy 6 pampu pomwe kulephera kumatanthauza kutsika kosakonzekera mumayendedwe amafuta & gasi akunyanja.
Kumene Makampani Ena Opanga Zitsulo Amafika Pamalire Awo—ndi Momwe Timawatsekera
Ena anganene kuti zida zapadera zimapereka zitsulo zabwinoko pomwe masitolo odzipatulira a CNC amatsimikizira kulolerana kolimba. Koma kupatukana kumeneko kumapanga ngozi yeniyeni. Tawona ma nozzles a cobalt atakanidwa pakuyesedwa kwa magwiridwe antchito-osati chifukwa cha porosity, koma chifukwa chotsalira chotsalira cha makina chinayambitsa microcracking pansi pa njinga yamoto. Yankho lathu? Kutentha mankhwala *mwamsanga pambuyo Machining akhakula*, ndiye kumaliza Machining pa ankalamulira yozungulira kutentha. Zomwezo popanga chitsulo: timagwiritsa ntchito nkhungu zamchenga zomangika ndi utomoni wokhala ndi mitengo yoziziritsa yoyendetsedwa bwino-osati mchenga wobiriwira-kuchepetsa kusiyanasiyana kwa ma graphite nodule mu ASTM A ductile iron pump maziko. Palibe kunyengerera. Palibe "zabwino zokwanira" zitsulo.
Kusankha Fakitale Yanu ya Metal Cast: Mafunso Atatu Omwe Amawulula Kutha Kweniyeni
Musanasaine NDA, funsani izi—osati gulu la ogulitsa, koma mainjiniya awo opanga:
- "Kodi mungandiwonetse malipoti atatu omaliza a CMM a valve yokakamiza yokhala ndi GD&T yofananira ndi chithunzi changa?" (Ngati akukayikira, chokanipo.)
- "Kodi nthawi yanu yovomerezeka yovomerezeka ndi iti pakati pa kugwedeza kwamoto ndi chithandizo choyamba cha kutentha kwa AMS 5387?" (Yankho liyenera kutchula zipika za AMS 2750E pyrometer calibration-osati "timatsatira ndondomeko.")
- "Kodi mumatsimikizira bwanji kukhulupirika kwapakatikati pazigawo zamakina a cobalt-nickel musanafike pomaliza?" (Yankho lolondola limaphatikizapo kuwunika kolowera kwa fulorosenti pa ASTM E1417, osati kungoyang'ana.)
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. amayankha onse atatu ndi deta yamoyo-osati timabuku. Timasindikiza maphunziro apamwamba amtundu uliwonse wa banja lililonse la alloy. Timagawana ma chart a ng'anjo yamoto popempha. Ndipo timatsimikizira chigawo chilichonse chosagwirizana ndi ma protocol oyeserera - osati kungotengera mawonekedwe. Chifukwa kuponya molondola sikukhudza kugunda manambala. Zimakhudza kupereka magwiridwe antchito - mobwerezabwereza, motsatiridwa, pansi pa katundu.
