Pamene mainjiniya amatchula a fakitale yopangira zitsulo, sikuti amangoyitanitsa magawo - akuteteza kukhazikika kwamphamvu pansi pa 350-bar hydraulic pressure, microstructure integrity pambuyo pa njinga yamoto yotentha, ndi kutsirizitsa kwapamwamba komwe kumatsutsa slurry wonyezimira m'nyumba zopopera mafuta. Ndizomwe zimachitika kumbuyo kwa nozzle iliyonse ya cobalt alloy kapena AMS 5387 pampu yotumizidwa kuchokera ku Qingdao.
Chifukwa chiyani "Zodalirika" Sizigulitsa - Zimayesedwa mu Microns ndi Malipoti a Metallurgical
Tawona ma projekiti ambiri akuyimitsidwa pamlingo wofananira-osati kuchokera ku zolakwika zamapangidwe, koma kuchokera kumagulu osagwirizana ndi tirigu kapena ma cert osatsimikizika. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., kudalirika kumayamba kutsanulira koyamba: ma ingots ovomerezeka a T800 okhala ndi cobalt amafika ndikuwonetsetsa kutentha; nkhungu zamchenga zimayang'ana mapu a chinyontho asanaphike; zipolopolo za ndalama ndi X-ray kwa voids mkati pamaso dewaxing. Palibe gulu lomwe likupita patsogolo popanda kutsimikizira motsutsana ndi ASTM A494, ISO 8062, ndi ma callouts a GD&T amakasitomala.
Uku sikutsata kwamalingaliro. Mu projekiti ina yakumalo opangira mafuta ku North America, nyumba ya silinda ya pisitoni idalephera kuyesa kutopa mozungulira 12,000-osati chifukwa cha zolakwika zamakina, koma chifukwa choponya mchenga wa omwe adaperekawo adagwiritsanso ntchito silika yokhala ndi kutenthedwa kwamitundu yosiyanasiyana. Tinasintha kukhala silika wosakanikirana + phenolic resin, kuwonjezera mu-ndondomeko akupanga mapu a makulidwe pazigawo zitatu zovuta za khoma, ndikuwonjezera moyo wautumiki mpaka 42,000. Kusiyanasiyana sikunali pachithunzi-kunali m'kati mwa ndondomeko yomwe imayikidwa mu chipika chilichonse chosinthira.
Magulu Anayi Azinthu, Zolinga Zaumisiri Mmodzi
Mbiri yawo si yayikulu-imayang'ana pomwe kulephera kumakhala ndi zotsatirapo:
- Zigawo zamakina za CNC: Kuzungulira kwa ma axis angapo a nyumba zolimba zosapanga dzimbiri, ndikutsimikizika kwa CMM mkati mwa 12 datum point pagawo lililonse
- Cobalt-nickel alloy zigawo: AMS 5387 nozzles ndi mapulagi, makina opangira kutentha kwapambuyo kuti agwire ± 0.015 mm pankhope zosindikiza zovuta
- Kuponyedwa kwachitsulo: Pampu maziko okhala ndi nodularity yoyendetsedwa (ASTM A536 Grade 65-45-12) komanso kuchepetsa kupsinjika
- Chitsulo & zitsulo zosapanga dzimbiri: Winch center shaft rollers opangidwa kuchokera ku ASTM A182 F22, ndiyeno ndalama zoponyedwa ndi kulimba kolunjika
Zindikirani chitsanzocho: gulu lililonse limagwiritsa ntchito njira yolemetsa - kusungitsa ma hydraulic, kutumiza ma torque mozungulira, kapena kukana kuvala kwa abrasive. Palibe "zinthu zamtundu wanthawi zonse". Ngakhale "ma valve opanikizika" amapangidwa kuti agwirizane ndi ma curve amtundu wa actuator komanso mitengo yotayikira pa API RP 590.
Kuphatikiza Koyima Komwe Kumapereka Ulamuliro—Osati Mitu Yokha
Mafakitole ena amati "kuphatikizana kwathunthu" pomwe akupereka chithandizo cha kutentha kwa ogulitsa ena omwe ali ndi nthawi zotsogola za masiku 14. QINGDAO QIANGSENYUAN imayendetsa ng'anjo zake zounikira, mizere yotsekera, ndi mabafa osambira - zonsezi zili pansi pa denga limodzi lovomerezeka ndi ISO 9001. Ngati kasitomala waku Europe amafunikira mayunitsi 300 a aloyi amtundu wa cobalt okhala ndi kulimba kwa Rockwell C58-62 ndi Ra ≤0.4 µm pamwamba, njira ina ikadatanthauza kulumikizana pakati pa ma kontrakitala anayi, kuyika pachiwopsezo cha okosijeni wapakati pakusintha pakati pa kutentha ndi kugaya.
M'malo mwake, adamaliza kutsatizana konseku kuchokera pakuyika ndalama kudzera pa HIP (kukankhira kotentha kwa isostatic), njira yothetsera vutoli, kupera kwa ID / OD, ndikuwunika komaliza - m'masiku 18 ogwira ntchito. Mfungulo yake? Palibe ma handoffs. Palibe mipukutu yokonzanso. Ma mbiri otenthetsera ongolembedwa, zipika zolipirira zida, ndi ndemanga zenizeni zenizeni zomwe zimaperekedwa m'kaundula wa CNC.
Kutumiza Padziko Lonse Popanda Kusokoneza Padziko Lonse
Amatumiza kumayiko 23 - koma osanyengerera pakutsata. Chilichonse chomwe chatumizidwa chimakhala ndi zolemba za digito: malipoti oyesa mphero, mafilimu owonetsa ma radiography, malipoti oyendera a CMM okhala ndi mapu opotoka amitundu, ndi ma chart owongolera kutentha omwe amasindikizidwa ndi ogwira ntchito ovomerezeka a NADCAP. Kwa omwe amagawa ku Southeast Asia, amaika ma QR codes pamapepala onyamulira omwe amalumikizana ndi ma dashboards amoyo omwe amawonetsa nthawi yeniyeni motsutsana ndi nthawi yozungulira yomwe yakonzedwa pa dongosolo lililonse lantchito.
Kuwonekera kumeneku kumafunika pamene gulu lanu la mainjiniya likufunika kutsimikizira chifukwa chakulephera kwamunda. Chaka chatha, kampani yaku Germany ya OEM idatsata kutsika kwa valavu komwe kumawotcha kumodzi - pogwiritsa ntchito nambala yokhayo yomwe idakhazikitsidwa pagawolo ndi dossier ya digito. Mkati mwa maola 72, adakhala ndi kusanthula kwazitsulo kutsimikizira kugawanika kwa carbide, ndipo ndondomeko yotsatsira yosinthidwa idakhazikitsidwa pamagulu onse amtsogolo.
Ngati mukufuna a fakitale yopangira zitsulo zomwe zimagwira ma callouts anu a GD&T ngati mapangano azamalamulo, zimatsimikizira zakuthupi musanadulire zitsulo, ndi zombo zokhala ndi mbiri yowoneka bwino komanso yotentha—osati mndandanda wazolongedza—QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwira ntchito pomwe kutulutsa kolondola kumakumana ndi kuyankha kwamakampani. Tsamba lawo silimangolemba zomwe amapanga, koma momwe tsatanetsatane aliyense amapulumukira kupsinjika kwapadziko lapansi. Sikuti kasamalidwe ka chain chain. Ndi mgwirizano waumisiri, woyezedwa mu ma microns, megapascals, ndi nthawi yayitali pakati pa zolephera.
